Method of making an insulated gate semiconductor device having a shield electrode structure
First Claim
1. A method for making an insulated gate semiconductor device having a shield electrode structure comprising the steps of:
- providing a region of semiconductor material having a major surface;
forming a trench extending from the major surface into the region of semiconductor material;
forming a first dielectric layer along surfaces of the trench;
forming a first conductive layer adjacent the first dielectric layer, wherein the first conductive layer is configured as a shield electrode;
removing portions of the first dielectric layer from upper sidewall surfaces of the trench;
thereafter forming a gate dielectric layer along the upper sidewall surfaces of the trench;
forming a first spacer layer adjacent the gate dielectric layer;
forming a second dielectric layer overlying the first conductive layer, wherein the second dielectric layer is formed after the gate dielectric layer is formed;
removing the first spacer layer, wherein the gate dielectric layer remains, at least in part, along the upper sidewall surfaces of the trench after the second dielectric layer is formed and after the first spacer layer is removed; and
forming a second conductive layer adjacent the gate dielectric layer and the second dielectric layer, wherein the second conductive layer is configured as a control electrode.
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Accused Products
Abstract
In one embodiment, a method for forming a semiconductor device includes forming trench and a dielectric layer along surfaces of the trench. A shield electrode is formed in a lower portion of the trench and the dielectric layer is removed from upper sidewall surfaces of the trench. A gate dielectric layer is formed along the upper surfaces of the trench. Oxidation-resistant spacers are formed along the gate dielectric layer. Thereafter, an interpoly dielectric layer is formed above the shield electrode using localized oxidation. The oxidation step increases the thickness of lower portions of the gate dielectric layer. The oxidation-resistant spacers are removed before forming a gate electrode adjacent the gate dielectric layer.
27 Citations
20 Claims
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1. A method for making an insulated gate semiconductor device having a shield electrode structure comprising the steps of:
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providing a region of semiconductor material having a major surface; forming a trench extending from the major surface into the region of semiconductor material; forming a first dielectric layer along surfaces of the trench; forming a first conductive layer adjacent the first dielectric layer, wherein the first conductive layer is configured as a shield electrode; removing portions of the first dielectric layer from upper sidewall surfaces of the trench; thereafter forming a gate dielectric layer along the upper sidewall surfaces of the trench; forming a first spacer layer adjacent the gate dielectric layer; forming a second dielectric layer overlying the first conductive layer, wherein the second dielectric layer is formed after the gate dielectric layer is formed; removing the first spacer layer, wherein the gate dielectric layer remains, at least in part, along the upper sidewall surfaces of the trench after the second dielectric layer is formed and after the first spacer layer is removed; and forming a second conductive layer adjacent the gate dielectric layer and the second dielectric layer, wherein the second conductive layer is configured as a control electrode. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11)
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12. A process for forming an insulated gate semiconductor device comprising the steps of:
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forming a first trench in a substrate extending from a major surface; forming a shield electrode dielectric layer along surfaces of the trench; forming a shield electrode adjacent the shield electrode dielectric layer, wherein the shield electrode dielectric layer separates the shield electrode from the substrate; removing portions of the shield electrode dielectric layer from upper sidewall surfaces of the trench; forming a gate dielectric layer along the upper sidewalls of the trench; forming a spacer layer along the gate dielectric layer, wherein the spacer layer comprises an oxidation-resistant material; thereafter forming a dielectric layer overlying the shield electrode using an oxidation process; removing the spacer layer, wherein the gate dielectric layer remains, at least in part, along the upper sidewall surfaces of the trench after the dielectric layer is formed and after the spacer layer is removed; forming a gate electrode adjacent the gate dielectric layer; forming a body region of a first conductivity type in the substrate, wherein the body region and the trench are adjacent; and forming a source region of a second conductivity type in spaced relationship with the body region. - View Dependent Claims (13, 14, 15)
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16. A method for forming a semiconductor device comprising the steps of:
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providing a substrate having a trench and a first electrode in a lower portion of the trench and insulated from the substrate by a dielectric layer formed along surfaces of the trench; removing portions of the dielectric layer along upper sidewall surfaces of the trench; forming a gate dielectric layer along the upper sidewalls of the trench; forming a first spacer along the gate dielectric layer; forming a second spacer layer along the first spacer, wherein the second spacer layer comprises an oxidation-resistant material; forming an inter-electrode dielectric layer using a localized oxidation process adjacent the first electrode and a lower portion of the gate dielectric layer, wherein the localized oxidation process increases thickness of the lower portion; removing the second spacer layer; and forming a second electrode adjacent the first dielectric layer. - View Dependent Claims (17, 18, 19, 20)
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Specification