Power source apparatus

• US 9,030,167 B2
• Filed: 02/02/2011
• Issued: 05/12/2015
• Est. Priority Date: 02/08/2010
• Status: Active Grant

• Current Assignee: Panasonic Energy Company Limited (Panasonic Holdings Corporation)
• Original Assignee: Sanyo Electric Company Limited (Panasonic Holdings Corporation)
• Inventors: Yamaguchi, Masao, Tamai, Mikitaka, Itagaki, Shinichi, Kobayashi, Masayuki, Yamamoto, Hiroyoshi, Kaite, Osamu
• Primary Examiner(s): Kik, Phallaka
• Application Number:
  US13/577,745
• Publication Number:
  US 20120313439A1
• Time in Patent Office: 1,560 Days
• Field of Search: 320/119, 320/126, 320/117
• US Class Current: 320/119
• CPC Class Codes: H01M 10/425 Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing printed circuits H05K1/00
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/465 with solar battery as charging system
• CPC Class Codes: H02J 7/0016 using shunting, discharge or bypass circuits
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

A power source apparatus includes first equalizing circuits to control remaining charge capacity variation among a plurality of battery units, and second equalizing circuits to control remaining charge capacity variation among all the series-connected battery packs that make up each battery unit. A first equalizing circuit connects each battery unit with an output line OL through a first series circuit made up of a first limiting resistor and first equalizing switch. Remaining charge capacity variation is equalized among all the battery units by the first equalizing circuits, and remaining charge capacity variation between battery packs in each battery unit is controlled by the second equalizing circuits.

Claims

1. A power source apparatus comprising:

a plurality of battery packs having a plurality of battery cells connected in parallel;

a plurality of battery units having the plurality of battery packs connected in series; and

a plurality of battery units connected in parallel with respect to each other;

first equalizing circuits that control remaining charge capacity variation between each battery unit;

second equalizing circuits that control remaining charge capacity variation among battery packs that make up each battery unit;

parallel connecting switches between each battery unit and an output line; and

a switch control circuit that controls the parallel connecting switches and first equalizing switches,

wherein each first equalizing circuit is made up of a first current limiting resistor connected in series with one of the first equalizing switches, and each first equalizing circuit is connected between each battery unit and the output line in parallel with each parallel connecting switch,

wherein at the time of connection of battery units to a load,

when a detected current from the battery units to the load is greater than a set value, the switch control circuit turns the parallel connecting switches OFF and turns the first equalizing circuits ON to limit surge current with the first current limiting resistors, and

when the detected current is less than or equal to the set value, the switch control circuit turns the parallel connecting switches ON and turns the first equalizing circuits OFF.

2. The power source apparatus as cited in claim 1, further comprising a switching section that switches the parallel connecting switches and the first equalizing switches according to remaining charge capacity variation between the battery units.

3. The power source apparatus as cited in claim 2, wherein when equalizing remaining charge capacity variation between the battery units, the switching section turns OFF and ON the parallel connecting switches and the first equalizing switches that are connected to each battery unit whose output voltage exceeds a battery unit threshold voltage, respectively, and turns the other parallel connecting switches ON with the other first equalizing switches OFF.

4. The power source apparatus as cited in claim 2, wherein when connecting a battery unit to the load, the switching section initially turns the first equalizing switch ON with the parallel connecting switch in the OFF state;

and after a given time period, the switching section turns the parallel connecting switch ON and the first equalizing switch OFF.

5. The power source apparatus as cited in claim 1, wherein each second equalizing circuit is made up of a second current limiting resistor and a second equalizing switch connected in series, and connected in parallel with each battery pack.

6. The power source apparatus as cited in claim 1, wherein connections between the battery packs in each battery unit are made with detachable connectors.

7. The power source apparatus as cited in claim 1, wherein each battery pack is configured with a plurality of parallel blocks connected in series, each parallel block has a plurality of battery cells connected in parallel, and a third equalizing circuit is provided with each parallel block to control remaining charge capacity variation between the parallel blocks.

8. The power source apparatus as cited in claim 1, wherein a battery array configured with a plurality of battery cells has a charge capacity of 1 KVA to 100 KVA.

9. The power source apparatus as cited in claim 1, wherein the plurality of battery units is connected to the output line in a detachable manner.

10. The power source apparatus as cited in claim 1, further comprising a power source controller to control the parallel connecting switches and the first equalizing switches,

wherein the power source controller controls remaining charge capacity variation between battery units by turning ON and OFF the first equalizing switches and the parallel connecting switches that are connected to each battery unit whose output voltage exceeds a battery unit threshold voltage, respectively, and by turning OFF and ON the other first equalizing switches and the other parallel connecting switches, respectively.

11. The power source apparatus as cited in claim 1, wherein the battery cells that make up the battery packs are lithium ion batteries.

12. A power source apparatus with a plurality of battery cells connected in series and parallel having battery packs configured with a plurality of battery cells connected in parallel, battery units configured with a plurality of battery packs connected in series, and a plurality of battery units connected in parallel with respect to each other comprising:

first equalizing circuits that control remaining charge capacity variation between each battery unit;

parallel connecting switches between each battery unit and an output line; and

a switch control circuit that controls the parallel connecting switches and first equalizing switches;

wherein each first equalizing circuit is made up of a first current limiting resistor connected in series with one of the first equalizing switches, and each first equalizing circuit is connected between each battery unit and the output line in parallel with each parallel connecting switch, and

wherein at the time of connection of battery units to a load,

when a detected current from the battery units to the load is greater than a set value, the switch control circuit turns the parallel connecting switches OFF and turns the first equalizing circuits ON to limit surge current with the first current limiting resistors;

and when the detected current is less than or equal to the set value, the switch control circuit turns the parallel connecting switches ON and turns the first equalizing circuits OFF.

13. The power source apparatus as cited in claim 12, further comprising:

a switching section that switches the parallel connecting switches and first equalizing switches according to remaining charge capacity variation between the battery units.

14. A power source apparatus comprising:

a plurality of battery packs having a plurality of battery cells connected in parallel;

a plurality of battery units having the plurality of battery packs connected in series; and

a plurality of battery units connected in parallel with respect to each other;

first equalizing circuits that control remaining charge capacity variation between each battery unit; and

parallel connecting switches between the battery units and an output line; and

a power source controller that controls the parallel connecting switches and first equalizing switches;

wherein each first equalizing circuit is made up of a first current limiting resistor connected in series with one of the first equalizing switches, and each first equalizing circuit is connected between each battery unit and the output line in parallel with each parallel connecting switch,

wherein the power source controller controls remaining charge capacity variation between battery units by turning ON and OFF the first equalizing switches and the parallel connecting switches that are connected to each battery unit whose output voltage exceeds a battery unit threshold voltage, respectively, and by turning OFF and ON the other first equalizing switches and the other parallel connecting switches, respectively.