Active compensation for ambient, external magnetic fields penetrating closed loop magnetic cores particularly for a fluxgate current sensor

• US 9,030,197 B1
• Filed: 03/14/2013
• Issued: 05/12/2015
• Est. Priority Date: 03/23/2012
• Status: Active Grant

• Current Assignee: Ohio Semitronics, Inc.
• Original Assignee: Ohio Semitronics, Inc.
• Inventors: Meske, Richard A., Warnock, Andrew L.
• Primary Examiner(s): LeDynh, Bot
• Assistant Examiner(s): CLARKE, ADAM S
• Application Number:
  US13/804,097
• Time in Patent Office: 789 Days
• Field of Search: 324/225
• US Class Current: 324/225
• CPC Class Codes: G01R 15/185 with compensation or feedback windings or interacting coils, e.g. 0-flux sensors using galvano-magnetic field sensors G01R15/20; conversion of DC into AC using transductors G01R19/20
• CPC Class Codes: G01R 19/0092 measuring current only all subgroups of G01R19/00 take precedence
• CPC Class Codes: G01R 33/0017 Means for compensating offset magnetic fields or the magnetic flux to be measured; Means for generating calibration magnetic fields
• CPC Class Codes: G01R 33/025 Compensating stray fields G01R33/0017 takes precedence
• CPC Class Codes: G01R 33/04 using the flux-gate principle
• CPC Class Codes: G01R 33/045 in single-, or multi-aperture elements

Abstract

An apparatus, that is particularly advantageous for compensating for the earth'"'"'s magnetic field at a fluxgate current sensor. The apparatus and method actively compensate for local anomalies and loop mismatch at local segments distributed around closed loops of ferromagnetic material in order to null out sources of error that arise in the presence of an external magnetic field. External flux nulling circuits null the external magnetic flux at each of a plurality of associated pairs of diagonally opposite segments of coaxial closed loop cores. Each flux nulling circuit has a pair of diagonally opposite segment sensing coils and a pair of diagonally opposite segment cancellation coils. A flux detecting circuit detects the net magnetic flux in associated, diagonally opposite segments. A negative feedback control circuit drives the segment cancellation coils with a current to drive the flux detected by the segment detecting circuit to a minimum.

Claims

1. An apparatus for canceling circumferentially oriented components of an external magnetic field within segments of a pair of coaxial, closed loop cores of magnetic material, the cores having surrounding drive coils connected to an electrical drive circuit that, when operating, drives the cores into simultaneous circumferentially opposite saturation in a periodically alternating sequence, the apparatus comprising:

(a) a plurality of external flux nulling circuits, each flux nulling circuit for nulling the external magnetic flux at an associated pair of diagonally opposite segments of the closed loop cores, each flux nulling circuit comprising

(i) a pair of segment sensing coils, each sensing coil wound around a different one of its associated diagonally opposite segments, the segment sensing coils being serially connected to each other at one end and having their opposite ends as feedback output terminals;

(ii) a pair of segment cancellation coils, each cancellation coil wound around a different one of its associated diagonally opposite segments and serially connected to each other at one end and having their opposite ends as input terminals;

(iii) a flux detecting circuit connected to the feedback output terminals of the segment sensing coils of its associated segments and having an output representing the magnetic flux in its associated segments; and

(iv) a negative feedback control circuit having input terminals connected to the output of the flux detecting circuits and having output terminals connected to the input terminals of associated, diagonally opposite segment cancellation coils, the negative feedback control circuit driving the segment cancellation coils with a current that drives the flux detected by the flux detecting circuit to a minimum value.

2. An apparatus in accordance with claim 1 wherein the cores have surrounding coils and a controller that form a fluxgate current sensor.

3. An apparatus in accordance with claim 2 wherein each segment sensing coil and its associated segment flux cancellation coil are the same length at diagonally opposite segments.

4. An apparatus in accordance with claim 3 wherein the segment sensing coil and the segment cancellation coil at each segment are end-to-end contiguous with the segment sensing coils and the segment cancellation coils at adjacent segments.

5. An apparatus in accordance with claim 2 wherein the cores have opposite linear side portions joined by rounded corner portions and wherein the segment sensing coils and the segment cancellation coils at segments of the linear portions have a longer circumferential length than segment sensing coils and segment cancellation coils at segments of the rounded portions.

6. An apparatus in accordance with claim 5 wherein the circumferential length of the cores is greater than 4 feet.

7. An apparatus in accordance with claim 6 wherein the circumferential length of the cores is substantially 9 feet.

8. An apparatus in accordance with claim 7 wherein there are 6 associated pairs of diagonally opposite segments.

9. An apparatus in accordance with claim 8 wherein the segment sensing coil and its associated segment cancellation coil are the same length at diagonally opposite segments.

10. An apparatus in accordance with claim 9 wherein the segment sensing coil and the segment cancellation coil at each segment are end-to-end contiguous with the segment sensing coils and the segment cancellation coils at adjacent segments.

11. A method for canceling circumferentially oriented components of an external magnetic field within segments of a closed loop core of magnetic material, the core having a surrounding drive coil connected to an electrical drive circuit that, when operating, drives the core into circumferentially opposite saturation in a periodically alternating sequence, the method comprising:

for each of a plurality of associated pairs of diagonally opposite segments around the closed loop core

(a) sensing the circumferentially oriented components of external magnetic fields at the associated pair of diagonally opposite segments and algebraically summing the sensed components;

(b) applying a circumferentially oriented compensating magnetic field to each segment of the associated pair in a direction opposite to the sensed components, the applied field having a magnitude that drives the sensed magnetic field to a minimum that substantially cancels the external magnetic field.

12. A method in accordance with claim 11 wherein the sensed magnetic fields for each associated pair of diagonally opposite segments is driven to a minimum by applying the sensed magnetic fields for all the diagonally opposite segments to a multiple-input/multiple-output negative feedback control that controls the circumferentially oriented static magnetic field that is applied to each segment of the associated pairs.

13. A method in accordance with claim 12 wherein there are two coaxial, side-by-side, closed loop cores of ferromagnetic material with coils forming a fluxgate current sensor and wherein the method further comprises sensing the electrical current through the closed loop cores.