Developing device, process cartridge and image forming apparatus

• US 9,031,476 B2
• Filed: 09/24/2013
• Issued: 05/12/2015
• Est. Priority Date: 09/28/2007
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha
• Original Assignee: Brother Kogyo Kabushiki Kaisha
• Inventors: Sakuma, Susumu
• Primary Examiner(s): Wong, Joseph S
• Application Number:
  US14/035,285
• Publication Number:
  US 20140023406A1
• Time in Patent Office: 595 Days
• Field of Search: 399/120, 399/254, 399/255, 399261-263, 399358-360
• US Class Current: 399/262
• CPC Class Codes: G03G 15/0844 Arrangements for purging used developer from the developing unit
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0875 cartridges having a box like shape
• CPC Class Codes: G03G 15/0877 Arrangements for metering and dispensing developer from a developer cartridge into the development unit
• CPC Class Codes: G03G 15/0891 for conveying or circulating developer, e.g. augers
• CPC Class Codes: G03G 2215/0822 with wall or blade between agitators
• CPC Class Codes: G03G 2215/0827 Augers
• CPC Class Codes: G03G 2215/085 Stirring member in developer container

Abstract

A developing device includes: a first conveying unit provided within a developing agent storage chamber and that is configured to convey a developing agent from one end of the developing agent storage chamber to another end of the developing agent storage chamber in a longitudinal direction of a developing agent carrier that is disposed with in a developing chamber and to supply the developing agent from the developing agent storage chamber to the developing chamber; a second conveying unit provided within the developing chamber and that is configured to convey the developing agent from the other end of the developing chamber to the one end of the developing chamber in the longitudinal direction and to supply the developing agent toward a developing agent carrier; and a third conveying unit provided between the one end of the developing agent storage chamber and the one end of the developing chamber.

Claims

1. An image forming apparatus comprising:

a plurality of first cartridges aligned in a horizontal direction, wherein each of the plurality of first cartridges comprises;

a developing roller;

a supplying roller configured to supply developing agent to the developing roller;

a first conveying member having a first end portion and a second end portion that is opposite to the first end portion in a longitudinal direction of the developing roller, wherein the first conveying member is configured to be rotatable and to convey the developing agent in a first direction, the first direction being from the first end portion to the second end portion; and

a first frame comprising a first opening that faces the second end portion, wherein the first opening is configured to discharge the developing agent from the first cartridge to outside the first cartridge; and

a plurality of second cartridges aligned in the horizontal direction, wherein each of the plurality of second cartridges is configured to store the developing agent therein and is disposed above a respective one of the plurality of first cartridges, and wherein each of the plurality of second cartridges comprises;

a second conveying member that is configured to be rotatable and is configured to convey the developing agent in a second direction that is opposite to the first direction; and

a second frame comprising a second opening for supplying the developing agent from inside the second cartridge to the first cartridge,

wherein the first frame further comprises a third opening for receiving the developing agent discharged from the second opening, and

wherein a distance between the first end portion and the third opening is shorter than a distance between the second end portion and the third opening.

2. The image forming apparatus according to claim 1, wherein each of the plurality of second cartridges is configured to be detachably attached to the respective one of the plurality of first cartridges.

3. The image forming apparatus according to claim 1, wherein each of the plurality of first cartridges further comprises a first shutter configured to open and close the third opening.

4. The image forming apparatus according to claim 3, wherein the first shutter is configured to be slidable in a direction along the longitudinal direction of the developing roller.

5. The image forming apparatus according to claim 1, wherein each of the plurality of second cartridges further comprises a second shutter configured to open and close the second opening.

6. The image forming apparatus according to claim 5, wherein the second shutter is configured to be slidable in a direction along the longitudinal direction of the developing roller.

7. The image forming apparatus according to claim 1, wherein each of the plurality of second cartridges further comprises a drive gear for rotating the second conveying member.

8. The image forming apparatus according to claim 7, wherein the drive gear of each of the plurality of second cartridges is configured to receive a driving force from the respective one of the plurality of first cartridges.

9. The image forming apparatus according to claim 1, wherein the third opening faces the second opening in a vertical direction.

10. The image forming apparatus according to claim 1,

wherein the first frame further comprises a first wall and a second wall which are spaced apart from each other in the longitudinal direction of the developing roller, and

wherein the first opening is formed in the first wall.

11. The image forming apparatus according to claim 1, further comprising:

a belt configured to move in the horizontal direction; and

a plurality of photosensitive drums aligned in the horizontal direction and facing the belt,

wherein each of the plurality of photosensitive drums is provided so as to correspond to the respective one of the plurality of first cartridges.

12. The image forming apparatus according to claim 1, wherein the first conveying member is an auger.

13. The image forming apparatus according to claim 1, wherein the second conveying member is an agitator.