Fully integrated three-dimensional textile electrodes

• US 9,032,762 B2
• Filed: 12/07/2011
• Issued: 05/19/2015
• Est. Priority Date: 12/08/2010
• Status: Active Grant

• Current Assignee: Groupe CTT Inc.
• Original Assignee: Groupe CTT Inc.
• Inventors: Begriche, Aldjia, Vermeersch, Olivier Guy Robert, Tsvetanov, Borislav Lyubomirov, Lachapelle, Dominic
• Primary Examiner(s): Worrell, Danny
• Application Number:
  US13/313,481
• Publication Number:
  US 20120144561A1
• Time in Patent Office: 1,259 Days
• Field of Search: 700/141, 661/70, 661/71, 661/96
• US Class Current: 66/171
• CPC Class Codes: A41D 1/005 with embedded cable or connector
• CPC Class Codes: A41D 2500/10 Knitted
• CPC Class Codes: D04B 1/14 Other fabrics or articles characterised primarily by the use of particular thread materials
• CPC Class Codes: D04B 1/22 specially adapted for knitting goods of particular configuration
• CPC Class Codes: D10B 2403/0114 with one or more yarns appearing predominantly on one face, e.g. plated or paralleled yarns for pile fabrics D03D27/00, D04B1/02, D04B21/02; for intarsia fabrics D04B1/126
• CPC Class Codes: D10B 2403/0222 with at least one baggy or puckered ply
• CPC Class Codes: D10B 2403/02431 with electronic components, e.g. sensors or switches
• CPC Class Codes: D10B 2403/0333 with tubular portions of variable diameter or distinct axial orientation

Abstract

There is described herein a knitting technique for creating a garment having one or more 3D textile electrodes integrated therein. The knitting technique involves knitting the item with integrated electrodes and transmission channels in one single step. The electrode is knit using conducting thread while a base fabric is knit using non-conducting thread. The electrode is knit on a first needle bed and the base fabric is knit on a second needle bed opposite to and facing the first needle bed, the two needle beds being separated by a few millimeters. During the knitting process, the surface knit on the first needle bed and the surface knit on the second needle bed may be linked using an isolating thread network that is simply deposited, without forming a mesh, on the fabric, in order to provide the three-dimensional effect.

Claims

1. A method for knitting a garment having at least one three-dimensional textile electrode integrated therein, the method comprising:

knitting at least one tubular form;

knitting the at least one three-dimensional textile electrode integrally within the at least one tubular form by;

knitting a conductive surface composed of conductive thread;

knitting an isolating surface composed of isolating thread;

filling a space between the conductive surface and the isolating surface with a thread network; and

sealing the electrode by connecting the conductive surface and the isolating surface together along a perimeter thereof; and

knitting a textile transmission channel extending from the at least one three-dimensional textile electrode to transmit a measured signal.

2. The method of claim 1, wherein the tubular form, the at least one three-dimensional electrode, and the transmission channel are knit simultaneously.

3. The method of claim 1, wherein the tubular form, the at least one three-dimensional electrode, and the transmission channel are knit in a single, uninterrupted step.

4. The method of claim 1, wherein filling the space between the conductive surface and the isolating surface comprises depositing the thread network in the space using a tucking operation.

5. The method of claim 4, wherein depositing the thread network comprises depositing a monofilament yarn.

6. The method of claim 1, wherein knitting the textile transmission channel comprises:

extending a conductive thread from the conductive surface of the electrode; and

knitting an isolating channel around the extended conductive thread so as to form the transmission channel.

7. The method of claim 1, wherein a first needle bed and a second needle bed of a machine are used to knit the conductive surface and the isolating surface and to fill the space therebetween simultaneously.

8. The method of claim 1, wherein knitting the at least one three-dimensional textile electrode comprises repeating a three event pattern,

wherein a first event of the three event pattern comprises performing a sequence of back needle stitches along at least one row to knit the conductive surface;

wherein a second event of the three event pattern comprises performing a sequence of front needle stitches along the at least one row to knit the isolating surface; and

wherein a third event of the three event pattern comprises performing a sequence of front and back needle tucks using a thread network to fill the space between the conductive surface and the isolating surface.

9. The method of claim 1, wherein knitting the transmission channel comprises:

knitting the isolating thread along at least one row with front row stitches until a boundary between the transmission channel and a base portion of the tubular form;

knitting at least one subsequent row with back row stitches for the conductive thread; and

repeating the knitting of the isolating thread and the conductive thread to form the transmission channel.

10. The method of claim 1, wherein knitting the textile transmission channel extending from the at least one three-dimensional textile electrode comprises transitioning between the transmission channel and the electrode by performing a series of transfers, pulls, tucks, and stitches.

11. A garment having at least one three-dimensional textile electrode integrated therein, the garment comprising:

a base portion composed of at least one type of base thread;

at least one electrode portion defined by a perimeter and comprising;

a conductive surface on an inside of the garment for contact with skin of a wearer, the conductive surface composed of conductive thread;

an isolating surface on an outside of the garment composed of isolating thread; and

an isolating thread network inside a space between the conductive surface and the isolating surface, the conductive surface and the isolating surface being sealed along the perimeter of the electrode portion; and

a textile transmission channel extending from the at least one electrode portion to transmit a measured signal.

12. The garment of claim 11, wherein the transmission channel comprises an extended conductive thread and an isolating channel around the extended conductive thread and independent therefrom.

13. The garment of claim 12, wherein the isolating channel comprises a pair of opposing surfaces connected together along a pair of edges, with an open top end to receive the extended conductive thread and an open bottom end to allow the extended conductive thread to exit.

14. The garment of claim 12, wherein the extended conductive thread is stitched on itself.

15. The garment of claim 11, wherein the thread network comprises a deposited monofilament yarn.

16. The garment of claim 11 being selected from the group consisting of a sweater, a pair of pants, an underwear, a sock, a camisole, a mitten, a t-shirt, a pair of shorts, a vest, a jack-strap, a jacket and a brassiere.

17. The garment of claim 11, wherein the conductive thread is for capturing a signal associated with an electrical activity of a cell.

18. The garment of claim 11, further comprising a device integrated in the garment and connected to the textile transmission channel for interpreting the measured signal.

19. The garment of claim 18, wherein the device is a microprocessor with wireless transmission means.

20. A non-transitory computer readable medium comprising computer executable instructions for carrying out a method for knitting a garment having at least one three-dimensional textile electrode integrated therein, the method comprising:

instructing selected needles in a first needle bed and a second needle bed to knit at least one tubular form;

instructing selected needles in the first needle bed and the second needle bed to knit the at least one three-dimensional textile electrode integrally within the at least one tubular form by;

knitting a conductive surface composed of conductive thread using the first needle bed;

knitting an isolating surface composed of isolating thread using the second needle bed;

filling a space between the conductive surface and the isolating surface using a combination of the first needle bed and the second needle bed; and

sealing the electrode by connecting the conductive surface and the isolating surface together along a perimeter of the electrode; and

instructing selected needles in the first needle bed and the second needle bed to knit a textile transmission channel extending from the at least one three-dimensional textile electrode to transmit a measured signal.

21. The non-transitory, computer readable medium of claim 20, wherein the method further comprises instructing the selected needles in the first needle bed and the second needle bed to simultaneous knit the tubular form, the electrode, and the transmission channel.