Synthesis of high molecular weight PEO using non-metal initiators

• US 9,035,019 B2
• Filed: 11/21/2012
• Issued: 05/19/2015
• Est. Priority Date: 11/22/2011
• Status: Active Grant

• Current Assignee: Seeo, Inc. (Robert Bosch GmbH)
• Original Assignee: Seeo, Inc. (Robert Bosch GmbH)
• Inventors: Yang, Jin, Sivanandan, Kulandaivelu, Pistorino, Jonathan, Eitouni, Hany Basam
• Primary Examiner(s): Truong, Duc
• Application Number:
  US13/684,147
• Publication Number:
  US 20130131309A1
• Time in Patent Office: 909 Days
• Field of Search: 528/421
• US Class Current: 528/421
• CPC Class Codes: C08G 65/2612 containing aromatic or arylaliphatic hydroxyl groups
• CPC Class Codes: C08G 65/2675 Phosphorus or compounds thereof

Abstract

A new synthetic method to prepare high molecular weight poly(ethylene oxide) with a very narrow molecular weight distribution (PDI<1.5) is described. The method involves a metal free initiator system, thus avoiding dangerous, flammable organometallic compounds.

Claims

1. A method of synthesizing metal-free, high molecular weight polymers with low polydispersity, comprising the steps of:

a) providing a mixture of an alcohol and a solvent;

b) adding t-BuP₄ to the mixture to make a metal-free initiator;

c) adding monomers to the initiator;

d) allowing the monomers and the initiator to react to form a metal-free, high molecular weight polymers with a polydispersity less than 1.5;

wherein the alcohol is selected from the group consisting of bisphenol A, 2,5-dimethyl-2,5-hexanediol, phenol, and t-butyl alcohol.

2. The method of claim 1 wherein the solvent is selected from the group consisting of tetrahydrofuran, toluene, benzene, and DMSO.

3. The method of claim 1 wherein the monomers are selected from the group consisting of ethylene oxide, substituted oxyranes, ethylene sulfide, substituted cyclic sulfides, cyclic esters, lactides, and substituted forms of these monomers.

4. The method of claim 1 wherein the polydispersity is 1.1 or less.

5. The method of claim 1 wherein the high molecular weight polymers have a weight between about 20 and 500 kDa.

6. The method of claim 1 wherein the allowing step d comprises:

stirring;

maintaining a temperature;

allowing the reaction to proceed for at least about 12 hours.