System and method for controlling output of a battery pack

• US 9,035,610 B2
• Filed: 06/08/2010
• Issued: 05/19/2015
• Est. Priority Date: 06/10/2009
• Status: Active Grant

• Current Assignee: A123 Systems Incorporated
• Original Assignee: A123 Systems Incorporated
• Inventors: Rutkowski, Brian D., Moorhead, Brian C.
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): GRANT, ROBERT J
• Application Number:
  US13/376,572
• Publication Number:
  US 20120074904A1
• Time in Patent Office: 1,806 Days
• Field of Search: 320/112
• US Class Current: 320/112
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/44 Methods for charging or discharging circuits for charging H02J7/00
• CPC Class Codes: H01M 10/48 Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte constructional details of current conducting connections for detecting conditions inside cells or batteries, e.g. details of voltage sensing terminals, H01M50/569
• CPC Class Codes: H02J 7/0031 using battery or load disconnect circuits H02J9/002 takes precedence
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Systems and methods for controlling the output of a battery pack are disclosed. In one example, a battery pack contactor is opened in response to battery pack current. The system and method may reduce battery pack degradation and increase system flexibility.

Claims

1. A method for controlling output of a battery pack, comprising:

opening a contactor that electrically couples said battery pack to an electrical circuit external of said battery pack when an integration of a degree and duration of a value of a variable or parameter related to a tracked variable of the battery pack exceeds a threshold amount, the variable or parameter integrated up when the tracked variable of said battery pack is greater than a threshold amount, and wherein the variable or parameter is related to a battery cell voltage of said battery pack is influenced by a source external of said battery pack, and wherein said value of said variable is integrated down when said tracked variable of said battery pack is not greater than said threshold amount.

2. The method of claim 1, wherein the variable or parameter is related to an amount of current supplied by said battery pack to a load external of said battery pack, where said threshold amount is adjusted in response to battery operating conditions, and where said degree and duration of said value of said variable or parameter is integrated with respect to time.

3. The method of claim 1, wherein the variable or parameter is related to a voltage of said battery pack as influenced by a source external of said battery pack.

4. The method of claim 1, wherein the variable or parameter is related to a voltage across the contactor of said battery pack influenced by a source external of the battery pack.

5. The method of claim 1, wherein the variable related to a tracked variable of the battery pack increases when the tracked variable of the battery pack is greater than the threshold level plus a buffer level.

6. The method of claim 1, wherein a value of the tracked variable of the battery pack is battery current and is transmitted over a CAN link, and where said variable or parameter is a battery pack current error squared.

7. A system for controlling output of a battery pack, comprising:

a plurality of battery cells;

a current sensor in electrical communication with said plurality of battery cells;

a contactor in electrical communication with said plurality of battery cells and a load external said battery pack; and

a controller, said controller in communication with said current sensor and said contactor, said controller including instructions for opening said contactor when an integration of a degree and duration of a value of a variable or parameter related to a tracked variable of said battery pack exceeds a threshold amount, and wherein said tracked variable is a current from said current sensor, where integration of said degree and duration of said value of said variable or parameter increases said value of said variable or parameter when said tracked variable of said battery pack exceeds said threshold, and where integration of said degree and duration of said value of said variable or parameter decreases said value of said variable or parameter when said tracked variable of said battery pack does not exceed said threshold, and further comprising a plurality of battery modules comprised of said plurality of battery cells.

8. The system of claim 7, further comprising a CAN link within said battery pack, said CAN link providing current data from said current sensor to said controller, and additional instructions to adjust said threshold amount in response to battery pack operating conditions.

9. The system of claim 7, further comprising a CAN link between said controller and a vehicle controller, where said variable or parameter is a battery pack current error squared, and where said degree and duration of said value of said variable or parameter is integrated with respect to time.

10. The system of claim 7, wherein said controller includes further instructions for integrating data from said current sensor when a current of said battery pack is greater than a threshold current.

11. The system of claim 7, wherein said controller includes further instructions for closing said contactor after executing a predetermined sequence.

12. The system of claim 7, wherein said current sensor is a shunt device, and wherein said controller is a battery pack controller.