MEMS device with independent rotation in two axes of rotation

• US 9,036,229 B2
• Filed: 12/27/2012
• Issued: 05/19/2015
• Est. Priority Date: 04/29/2008
• Status: Active Grant

• Current Assignee: Teledyne Digital Imaging, Inc. (Teledyne Technologies Incorporated)
• Original Assignee: Micralyne, Inc. (Teledyne Technologies Incorporated)
• Inventors: Keyworth, Barrie, Kornelsen, Kevin, Crawford, Jared
• Primary Examiner(s): Phan, James
• Application Number:
  US13/728,480
• Publication Number:
  US 20140036330A1
• Time in Patent Office: 873 Days
• Field of Search: 3591981-1994, 3592006-2008, 3592121-2141, 3592241-2242, 3592251-2261, 359/290, 359/298, 310/309
• US Class Current: 359/198.1
• CPC Class Codes: B81B 2201/042 Micromirrors, not used as optical switches
• CPC Class Codes: B81B 2203/04 Electrodes
• CPC Class Codes: B81B 2203/058 Rotation out of a plane parallel to the substrate
• CPC Class Codes: B81B 2207/07 Interconnects
• CPC Class Codes: B81B 3/0062 Devices moving in two or more dimensions, i.e. having special features which allow movement in more than one dimension
• CPC Class Codes: B81B 3/0086 Electrical characteristics, e.g. reducing driving voltage, improving resistance to peak voltage
• CPC Class Codes: G02B 26/0841 the reflecting element being moved or deformed by electrostatic means
• CPC Class Codes: H02N 1/006 of the gap-closing type H02N1/004 takes precedence

Abstract

A MEMS arrangement is provided that has a top plane containing a rotatable element such as a mirror. There is a middle support frame plane, and a lower electrical substrate plane. The rotatable element is supported by a support frame formed in the middle support frame plane so as to be rotatable with respect to the frame in a first axis of rotation. The frame is mounted so as to be rotatable with respect to a second axis of rotation. Rotation in the first axis of rotation is substantially independent of rotation in the second axis of rotation.

Claims

1. A MEMS device comprising:

a frame that supports a rotatable element so as to allow the rotatable element to rotate about a first axis of rotation;

a first pair of interconnections that connect the frame to a pair of supports so as to allow the frame to rotate about a second axis of rotation;

a first actuator for actuating rotation of the rotatable element in the first axis of rotation; and

,

a second actuator for actuating rotation of the frame in the second axis of rotation;

the first actuator formed so as to rotate with the frame about the second axis of rotation;

the frame having insulating regions and at least two conductive regions that are electrically isolated from each other by the insulating regions thereby defining at least two conductive channels.

2. The MEMS device of claim 1 wherein the first actuator is a first electrostatic actuator and wherein the second actuator is a second electrostatic actuator.

3. The MEMS device of claim 2 wherein the first electrostatic actuator comprises:

at least one electrode formed in the frame connectable to a first control voltage;

wherein the mirror is connectable to a ground voltage such that application of the first control voltage to the at least one electrode creates a potential difference between the at least one electrode and the mirror thereby causing rotation in the first axis of rotation.

4. The MEMS device of claim 3 further comprising:

a conductive path for delivering the ground voltage to the rotatable element that passes through one of the supports and one of the first pair of interconnections;

a conductive path for delivering the first control voltage to the first electrostatic actuator that passes through the other one of the supports and the other one of the first pair of interconnections.

5. The MEMS device of claim 2 wherein the second electrostatic actuator comprises:

a first electrode formed in the frame so as to rotate with the frame about the second axis of rotation;

a second electrode spaced from the first electrode in a position such upon application of a first voltage to one of the electrodes and second to the other of the electrodes creates a potential difference across the first electrode and the second electrode that causes rotation in the second axis of rotation.

6. The MEMS device of claim 5 wherein the first electrode comprises a moveable comb and the second electrode comprises a static comb.

7. The MEMS device of claim 6 further comprising:

a support that supports the static comb;

a conductive path for delivering the second voltage to the moveable comb that passes through one of the supports and one of the first pair of interconnections;

a conductive path for delivering the first voltage that passes through the support to the static comb.

8. The MEMS device of claim 2 wherein the pair of interconnections that connect the frame to a pair of supports so as to allow the frame to rotate about a second axis of rotation comprise a pair of hinges.

9. The MEMS device of claim 8 wherein the pair of hinges is formed so as to be only partially hidden by the rotatable element.

10. The MEMS device of claim 9 wherein the first electrostatic actuator comprises at least one plate electrode formed in the frame, such that an actuating voltage applied to the at least one electrode and a ground voltage applied to the rotatable element results in rotation of the rotatable element about the first axis of rotation.

11. The MEMS device of claim 2 wherein the first electrostatic actuator comprises a first vertical comb electrode, the MEMS device comprising a second vertical comb electrode formed on the rotatable element, such that a first voltage applied to the first vertical comb electrode and a second voltage applied to the second vertical comb electrode results in rotation of the rotatable element about the first axis of rotation.

12. The MEMS device of claim 2 wherein the first electrostatic actuator comprises a first vertical comb electrode, the MEMS device comprising a second vertical comb electrode formed away from but connected to the rotatable element so as to rotate with the rotatable element, such that a first voltage applied to the first vertical comb electrode and a second voltage applied to the second vertical comb electrode results in rotation of the rotatable element about the first axis of rotation.

13. The MEMS device of claim 2 wherein the second electrostatic actuator for actuating rotation in the second axis of rotation comprises:

a pair of vertical combs.

14. The MEMS device of claim 2 wherein the second electrostatic actuator for actuating rotation in the second axis of rotation comprises:

two pairs of vertical combs in a push-pull arrangement.

15. The MEMS device of claim 2 wherein the second electrostatic actuator for actuating rotation in the second axis of rotation comprises a pair of vertical combs and an electrostatic plate arranged to provide a hybrid drive in which the vertical combs are engaged first, followed by engagement of the electrostatic plate.

16. The MEMS device of claim 2 further comprising:

a plurality of conductive paths for delivery of control voltages;

a shielding element that performs some shielding between the paths for delivery of control voltages and both the support frame and the rotatable element.

17. The MEMS device of claim 1 wherein:

the frame is formed in part from a first conductive layer and in part from a second conductive layer that is insulated from the first conductive layer by an insulating layer comprising said insulating regions except for one or more vias that interconnect the conductive layers in specific locations through the insulating layer;

the at least two conductive regions comprising the first conductive layer and the second conductive layer.

18. The MEMS device of claim 1 wherein:

the frame is formed from a conductive layer comprising said conductive regions with trenches filled with insulating material comprising said insulating regions.

19. The MEMS device of claim 1 wherein the first pair of interconnections comprises a pair of hinges.

20. The MEMS device of claim 1 wherein the rotatable element is a mirror.

21. The MEMS device of claim 1 wherein the rotatable element is rotatable about the first axis with a pair hinges formed in a same layer as the rotatable element.

22. The MEMS device of claim 1 wherein the rotatable element is rotatable about the first axis with a pair of hinges formed in a same layer as the frame.

23. The MEMS device of claim 22 wherein the pair of hinges is entirely hidden by the rotatable element.

24. A MEMS device comprising:

a frame that supports a rotatable element so as to allow the rotatable element to rotate about a first axis of rotation;

a first pair of interconnections that connect the frame to a pair of supports so as to allow the frame to rotate about a second axis of rotation;

a first actuator for actuating rotation of the rotatable element in the first axis of rotation; and

,

a second actuator for actuating rotation of the frame in the second axis of rotation;

wherein the first actuator is formed so as to rotate with the frame about the second axis of rotation;

wherein the first actuator is a first electrostatic actuator and wherein the second actuator is a second electrostatic actuator;

wherein the pair of interconnections that connect the frame to a pair of supports so as to allow the frame to rotate about a second axis of rotation comprise a pair of hinges; and

wherein the pair of hinges is formed so as to be entirely hidden by the rotatable element.

25. A MEMS device comprising:

a frame that supports a rotatable element so as to allow the rotatable element to rotate about a first axis of rotation;

a first pair of interconnections that connect the frame to a pair of supports so as to allow the frame to rotate about a second axis of rotation;

a first actuator for actuating rotation of the rotatable element in the first axis of rotation, and,

a second actuator for actuating rotation of the frame in the second axis of rotation;

wherein the first actuator is formed so as to rotate with the frame about the second axis of rotation; and

wherein the first axis of rotation is offset from a centre line of the rotatable element.

26. The MEMS device of claim 25 further comprising counter-balancing material in the rotatable element to offset a mass imbalance caused by the offset position of the first axis of rotation.