Electrical appliance energy consumption control

• US 9,037,308 B2
• Filed: 06/27/2014
• Issued: 05/19/2015
• Est. Priority Date: 02/10/2009
• Status: Active Grant

• Current Assignee: Steffes Corporation
• Original Assignee: Steffes Corporation
• Inventors: Steffes, Paul J., Steffes, Thomas P.
• Primary Examiner(s): Lo, Kenneth
• Assistant Examiner(s): DUNN, DARRIN D
• Application Number:
  US14/316,938
• Publication Number:
  US 20140358310A1
• Time in Patent Office: 326 Days
• US Class Current: 700/295
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: H02J 3/28 Arrangements for balancing of the load in a network by storage of energy

Abstract

A power control system that includes a plurality of electrical appliances and a controller. Each of the electrical appliances includes an energy storage device comprising a heat storage medium, a heater, and a temperature sensor. The heater is configured to heat the storage medium at a heating rate. The temperature sensor produces a temperature signal that is indicative of a temperature of the heat storage medium. The controller adjusts the heating rate of each energy storage device from a first heating rate to a second heating rate based on the temperatures of the heat storage mediums of the other energy storage devices.

Claims

1. A power control system configured to consume electrical power, at least a portion of which is generated from a renewable energy source, the system comprising:

a plurality of electrical appliances each comprising an energy storage device comprising;

a heat storage medium;

a heater configured to heat the heat storage medium at a heating rate; and

a temperature sensor that produces a temperature signal indicative of a temperature of the heat storage medium; and

a controller adjusts the heating rate of each energy storage device from a first heating rate to a second heating rate based on the temperatures of the heat storage mediums of the other energy storage devices and a target temperature indicative of a desired temperature for the medium of the energy storage device;

wherein;

the first and second heating rates are greater than zero; and

the second heating rates for the energy storage devices having lower temperature heat storage mediums are higher than the second heating rates of the energy storage devices having higher temperature heat storage mediums.

2. The system of claim 1, wherein:

each energy storage device includes a heat deficit that is based on a difference between the target temperature and the temperature of the heat storage medium;

the second heating rate for each of the energy storage devices is set by the controller based on a difference between the heat deficit of the energy storage device and the heat deficits of the other energy storage devices; and

the second heating rates for the energy storage devices having higher heat deficits are higher than the second heating rates of the energy storage devices having lower heat deficits.

3. The system of claim 1, wherein:

the heaters of the energy storage devices each receive a power supply signal; and

the controller adjusts a duty cycle for each of the power supply signals in accordance with the second heating rate for the corresponding energy storage device to adjust the heating rate of the corresponding energy storage device from the first heating rate to the second heating rate.

4. The system of claim 1, wherein:

the heaters comprise two or more heating elements; and

the controller activates or deactivates a subset of the two or more heating elements of each heater to adjust the heating rate of the corresponding energy storage device from the first heating rate to the second heating rate.

5. The system of claim 1, wherein the heat storage medium comprises a material selected from the group consisting of a solid material, a ceramic brick, a liquid and water.

6. The system of claim 5, wherein the energy storage device is selected from the group consisting of a water heater and a space heater.

14. The method of claim 5, wherein the heat storage medium comprises a material selected from the group consisting of a solid material, a ceramic brick, a liquid and water.

7. A method of controlling a group of energy storage devices to consume electrical power, at least a portion of which is generated from a renewable energy source, each energy storage device having a heating rate at which a heater of the device heats a heat storage medium, the method comprising:

determining a heat deficit of each energy storage device, which is based on a difference between a sensed temperature and a target temperature for the heat storage medium of the energy storage device using a controller, wherein the target temperature is indicative of a desired temperature of the heat storage medium; and

adjusting the heating rate for at least one of the energy storage devices in the group from a first heating rate to a second heating rate based the heat deficit of the energy storage device and the heat deficits of the other energy storage devices in the group using the controller, wherein the first and second heating rates are greater than zero.

8. The method of claim 7, further comprising:

sensing a temperature of the heat storage medium of each of the energy storage devices in the group; and

receiving the target temperature for each of the one or more energy storage devices.

9. The method of claim 7, wherein adjusting the heating rate comprises setting higher second heating rates for the energy storage devices having higher heat deficits than the second heating rates of the energy storage devices having lower heat deficits.

10. The method of claim 7, wherein adjusting a heating rate comprises at least one of:

adjusting a duty cycle of a power supply signal to the heater of the energy storage device; and

selectively activating or deactivating one or more heating elements of the heater of the energy storage device.

11. The method of claim 7, comprising:

receiving a first power consumption signal from an electrical power distribution system, which supplies the power, using the controller; and

adjusting the heating rate for one or more of the energy storage devices in the group from a first heating rate to a second heating rate is further based on the first power consumption signal.

12. The method of claim 11 comprising:

receiving a second power consumption signal from the electrical power distribution system using the controller; and

adjusting the second heating rate for at least one of the one or more energy storage devices to a third heating rate based on the second power consumption signal and the heat deficit of the energy storage device relative to the heat deficits of the other energy storage devices using the controller, wherein the third heating rate is greater than zero.

13. The method of claim 11, wherein:

the first power consumption signal indicates an indexed value; and

adjusting the heating rate comprises selecting the second heating rate for each of the one or more energy storage devices from a plurality of heating rates based on the indexed value.

15. The method of claim 13, wherein the energy storage device is selected from the group consisting of a water heater and a space heater.

16. A power control system controller configured to control a group of energy storage devices to consume electrical power, at least a portion of which is generated from a renewable energy source, each energy storage device having a heating rate at which a heater of the device heats a heat storage medium, the controller comprising memory and at least one processor configured to execute program instructions stored in the memory to perform steps comprising:

determining a heat deficit of each energy storage device, which is a difference between a sensed temperature and a target temperature of the heat storage medium, comprising;

sensing a temperature of the heat storage medium of each of the energy storage devices in the group;

receiving the target temperature for each of the energy storage devices; and

calculating the heat deficits of the energy storage devices using the controller; and

adjusting the heating rates of at least one of the energy storage devices in the group from a first heating rate to a second heating rate based on the heat deficits, wherein the first and second heating rates are greater than zero.

17. The controller of claim 16, wherein the step of adjusting the heating rate comprises setting higher second heating rates for the energy storage devices having higher heat deficits than the second heating rates of the energy storage devices having lower heat deficits.