RF generator system for surgical vessel sealing

• US 9,039,694 B2
• Filed: 10/20/2011
• Issued: 05/26/2015
• Est. Priority Date: 10/22/2010
• Status: Active Grant

• Current Assignee: Bolder Surgical, LLC (Hologic Incorporated)
• Original Assignee: JustRight Surgical, LLC (Hologic Incorporated)
• Inventors: Ross, David, Helfer, Joel
• Primary Examiner(s): Porter, Jr., Allen
• Application Number:
  US13/277,979
• Publication Number:
  US 20120098351A1
• Time in Patent Office: 1,314 Days
• Field of Search: 606/33, 606/34, 606/37, 606/39, 606/40, 606/32, 606/35, 606/36, 606/38, 606/41, 606/42
• US Class Current: 606/34
• CPC Class Codes: A61B 18/1233 with circuits for assuring patient safety
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 2018/0063 Sealing
• CPC Class Codes: A61B 2018/00702 Power or energy
• CPC Class Codes: A61B 2018/00779 Power or energy
• CPC Class Codes: A61B 2018/00827 Current
• CPC Class Codes: A61B 2018/00875 Resistance or impedance
• CPC Class Codes: A61B 2018/00892 Voltage
• CPC Class Codes: H02M 7/48 using discharge tubes with control electrode or semiconductor devices with control electrode
• CPC Class Codes: H02M 7/539 with automatic control of output wave form or frequency H02M7/5375 - H02M7/5387 take precedence
• CPC Class Codes: Y02B 70/10 Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes

Abstract

Systems, methods, and apparatus for providing power to an electrosurgical instrument. In particular, a power supply is disclosed in which non-sinusoidal (e.g., pulsed) constant frequency voltage having a variable amplitude is passed to an LC circuit to produce a quasi-sinusoidal current in the LC circuit. The constant driving frequency can be one half the resonant frequency of the LC circuit allowing the LC circuit to operate as an impedance, and thus limit current spikes and arcing. The frequency and phasing of the driving voltage also enables the LC circuit to discharge energy back into a power provider of the power supply so that energy does not build up in the LC circuit. These features result in less severe current spikes and arcing, as well as reduced cutoff times.

Claims

1. A method of providing power to an electrosurgical instrument comprising:

generating a non-sinusoidal driving voltage having a substantially constant driving frequency;

providing the non-sinusoidal driving voltage to a series LC circuit having a resonant frequency of substantially twice the substantially constant driving frequency;

generating a quasi-sinusoidal current in the series LC circuit from the non-sinusoidal driving voltage; and

providing the quasi-sinusoidal current to an electrical output, wherein the electrical output has a maximum threshold voltage of about 75 Volts, and a maximum threshold current of about 1.8 amperes, and wherein the electrical output is configured for coupling to an electrical input of a bipolar tissue-sealing surgical instrument.

2. The method of claim 1, further comprising, presenting an impedance to the quasi-sinusoidal current in the LC circuit that limits current spikes.

3. The method of claim 1, wherein the non-sinusoidal driving voltage is a pulsed waveform.

4. The method of claim 3, wherein the non-sinusoidal driving voltage is a square wave.

5. The method of claim 4, further comprising discharging substantially all energy stored in the series LC circuit during a time period that occurs once per resonant cycle of the series LC circuit.

6. The method of claim 5, further comprising discharging substantially all energy stored in the series LC circuit during the time period that occurs once per resonant cycle of the series LC circuit so that the quasi-sinusoidal current in the series LC circuit approaches 0 amperes during switching of the square wave.

7. The method of claim 6, wherein the time period is a second half of each half cycle of the square wave.

8. The method of claim 1, wherein the non-sinusoidal driving voltage is generated by a power provider, and the method further comprising periodically discharging the series LC circuit by returning energy to the power provider.

9. The method of claim 1, wherein the generating is performed via a constant power mode of a power source to maintain a desired power.

10. The method of claim 1, further comprising absorbing in a power source substantially all energy stored in the series LC circuit during a period of time once per resonant cycle of the series LC circuit and resupplying the substantially all energy back to the series LC circuit.

11. A power supply for an electrosurgical instrument comprising:

a power provider configured to provide a non-sinusoidal voltage at a substantially constant driving frequency and a variable amplitude;

a series LC circuit configured to receive the non-sinusoidal voltage and provide a quasi-sinusoidal current, and wherein the resonant frequency of the series LC circuit is substantially twice that of the substantially constant driving frequency; and

an electrical output configured to provide the quasi-sinusoidal current to a bipolar tissue-sealing electrosurgical instrument;

wherein

the series LC circuit is further configured to present an impedance to the quasi-sinusoidal current in the series LC circuit that limits current spikes and voltage transient spikes during load fluctuations.

12. The power supply of claim 11, wherein the power supply includes a power source in series with a pulse generator.

13. The power supply of claim 12, wherein the power source includes a buck-boost converter configured to provide and receive DC current to and from the pulse generator, where the amplitude of the DC current controls the variable amplitude of the power provider.

14. The power supply of claim 13, wherein the pulse generator includes an h-bridge for receiving and providing the DC current from and to the buck-boost converter via a DC bus, and providing pulsed voltage to the series LC circuit at the substantially constant driving frequency.

15. The power supply of claim 14, wherein the pulsed voltage is a square wave.

16. The power supply of claim 15, wherein:

energy passes from the DC bus to the h-bridge and to the series LC circuit during a first half of each pulse of the square wave; and

energy passes from the series LC circuit to the h-bridge to the DC bus during a second half of each pulse of the square wave.

17. The power supply of claim 16, wherein the series LC circuit presents an impedance that limits current spikes in the quasi-sinusoidal current.

18. The power supply of claim 16, wherein the series LC circuit discharges substantially all energy stored therein to the DC bus during the second half of each pulse of the square wave.

19. The power supply of claim 11, wherein the power provider operates in a constant power mode to maintain a desired power.

20. The power supply of claim 11, wherein the non-sinusoidal voltage is a pulsed voltage.

21. The power supply of claim 11, wherein the power provider absorbs substantially all energy stored in the series LC circuit during a period of time once per resonant cycle of the series LC circuit and resupplies the substantially all energy back to the series LC circuit.