Assembling a keypad to a mobile device

• US 9,040,850 B2
• Filed: 12/05/2011
• Issued: 05/26/2015
• Est. Priority Date: 12/05/2011
• Status: Active Grant

• Current Assignee: Malikie Innovations Limited (Key Patent Innovations Limited)
• Original Assignee: Blackberry Limited
• Inventors: Huang, Li, Pegg, Albert Murray, Masser, Paul
• Primary Examiner(s): Riyami, Abdullah
• Assistant Examiner(s): PATEL, HARSHAD C
• Application Number:
  US13/311,152
• Publication Number:
  US 20130140163A1
• Time in Patent Office: 1,268 Days
• Field of Search: 200/5.A, 200/5.E, 200/187, 200/1.TK, 200/343, 200/344, 36167908-6792, 361/607.26, 361/679.3, 361/679.55, 361/679.6, 4555751-5759, 455/350, 400/492, 400/682
• US Class Current: 200/5.A
• CPC Class Codes: G06F 1/1626 with a single-body enclosure integrating a flat display, e.g. Personal Digital Assistants [PDAs]
• CPC Class Codes: G06F 1/1662 Details related to the integrated keyboard
• CPC Class Codes: G06F 1/1671 Special purpose buttons or auxiliary keyboards, e.g. retractable mini keypads, keypads or buttons that remain accessible at closed laptop G06F1/1666 takes precedence
• CPC Class Codes: G06F 1/20 Cooling means
• CPC Class Codes: G06F 3/0202 Constructional details or processes of manufacture of the input device
• CPC Class Codes: H01H 9/00 Details of switching devices, not covered by groups H01H1/00 - H01H7/00
• CPC Class Codes: Y10T 29/4987 Elastic joining of parts

Abstract

A mobile device has a front frame with a key opening, a first forward facing surface adjacent the key opening and a second forward facing surface adjacent the key opening. The mobile device includes a keypad with keys coupled to a flexible backing. The keypad is insertable from behind the front frame of the mobile device to position the keys into openings in the front frame and laterally expandable to position the keys on opposing lateral sides of the keypad in front of forward facing surfaces of the front frame.

Claims

1. A method for assembling a mobile device, comprising:

receiving a keypad of the mobile device, the keypad having a first key at a first edge of the keypad and a second key at a second edge of the keypad;

inserting, from behind a front frame of the mobile device, the first key into an opening in the front frame; and

positioning the keypad with the first key in front of a first forward facing surface of the front frame and the second key in front of a second forward facing surface of the front frame by expanding the keypad laterally.

2. The method of claim 1, where expanding the keypad laterally comprises expanding the keypad from a laterally contracted state, where the keypad is elastically compressed, to a laterally expanded state.

3. The method of claim 2, where the first key and the second key are rigid and coupled to a backing that is elastically bendable between:

the laterally contracted state, where a greatest linear distance between outer side edges of the first key and the second key is less than a smallest linear distance between the first forward facing surface and the second forward facing surface; and

the laterally expanded state, where a greatest linear distance between the outer side edges of the first key and the second key is greater than the smallest linear distance between the first forward facing surface and the second forward facing surface.

4. The method of claim 1, where the first key and the second key are rigid and coupled to a backing that is elastically bendable;

and

where positioning the keypad with the first key in front of a first forward facing surface of the front frame and the second key in front of a second forward facing surface of the front frame by expanding the keypad laterally further comprises positioning the keypad with the backing behind the first and second forward facing surfaces.

5. The method of claim 1, where the keypad comprises a plurality of separable sections;

where inserting the first key into an opening in the front frame comprises inserting the first key carried on a first section of the keypad; and

where expanding the keypad laterally comprises assembling a second section of the keypad, with the second key carried on the second section, to the first section of the keypad.

6. The method of claim 5, where assembling the second section of the keypad to the first second of the keypad comprises inserting a male alignment feature of the first section into a female alignment feature of the second section.

7. The method of claim 1, where the first forward facing surface is adjacent an outer sidewall on a first side of the mobile device and the second forward facing surface is adjacent an outer sidewall on a second side of the mobile device, opposite the first side.

8. The method of claim 1, wherein positioning the keypad with the first key in front of a first forward facing surface of the front frame and the second key in front of a second forward facing surface of the front frame by expanding the keypad laterally, further comprises positioning the keypad with an edge of the first key flush with an outer sidewall of the mobile device and positioning an edge of the second key flush with the outer sidewall of the mobile device.

9. The method of claim 1, where the first key and the second key are coupled to a backing, the perimeter of the backing having transparent sections proximate the first key and the second key and opaque sections.

10. The method of claim 1, where inserting, from behind a front frame of the mobile device, the first key into an opening in the front frame comprises inserting, from behind the front frame of the mobile device, the first key into an opening in a front surface of the front frame;

and

where the method further comprises inserting, from behind the front frame of the mobile device, a third key into an opening in a sidewall of the front frame.

11. The method of claim 1, where inserting, from behind a front frame of the mobile device, the first key into an opening in the front frame comprises inserting, from behind the front frame of the mobile device, the first key into an opening in the front frame with an outwardly extending anti-pick flange of the first key behind the front frame.

12. A mobile device, comprising:

a front frame having a key opening, a first forward facing surface adjacent the key opening, a second forward facing surface adjacent the key opening; and

a keypad having a first key in a first row of adjacent keys coupled to a keypad backing at a first edge of the keypad and a second key in a second row of adjacent keys coupled to the backing at a second edge of the keypad, the keypad insertable from behind the front frame of the mobile device to position the first key into the key opening in the front frame and laterally expandable to position the keypad with a portion of the first key overlapping the first forward facing surface and a portion of the second key overlapping the second forward facing surface;

where the keypad backing comprises an elastically bendable keypad backing that is compressible between;

a laterally extended state where the first key is in front of the first forward facing surface and the second key is in front of the second forward facing surface; and

a laterally contracted state where a greatest linear distance between outer side edges of the first key and the second key is less than the smallest linear distance between the first forward facing surface and the second forward facing surface.

13. The mobile device of claim 12, where the keypad backing comprises an elastically bendable keypad backing that is compressible between:

a laterally extended state where the first key is in front of the first forward facing surface and the second key is in front of the second forward facing surface; and

a laterally contracted state where a greatest linear distance between outer side edges of the first key and the second key is less than the smallest linear distance between the first forward facing surface and the second forward facing surface.

14. The mobile device of claim 12, where the keypad comprises a plurality of separable sections, the plurality of separable sections comprising a first section carrying the first key and a second section carrying the second key, and where the keypad is expandable by coupling the first section to the second section.

15. The mobile device of claim 12, where the front frame resides between the first key and the keypad backing and between the second key and the keypad backing.

16. A device, comprising:

a mobile device housing defining an array of apertures, the housing having a first forward facing surface adjacent the array of apertures and a second forward facing surface adjacent the array of apertures; and

an array of keys coupled to a backing, the array of keys having a first key at a first location on a perimeter of the array of keys and a second key at a second location on the perimeter of the array of keys, the array of keys insertable from behind the housing to position the first key into an aperture of the housing and laterally expandable to position a portion of the first key overlapping the first forward facing surface and a portion of the second key overlapping the second forward facing surface;

where the keypad backing comprises an elastically bendable keypad backing that is compressible between;

a laterally extended state where the first key is in front of the first forward facing surface and the second key is in front of the second forward facing surface; and

a laterally contracted state where a greatest linear distance between outer side edges of the first key and the second key is less than the smallest linear distance between the first forward facing surface and the second forward facing surface.

17. The device of claim 16, where the backing comprises an elastically bendable structure, the elastically bendable structure bendable between a laterally contracted state, where the backing is elastically compressed, to a laterally expanded state.

18. The device of claim 17, where the keys are rigid.

19. The device of claim 16, where the backing comprises a plurality of separable sections, the plurality of separable sections comprising a first section with the first key and a second section with the second key.

20. The device of claim 16, where the mobile device housing resides between the array of keys and the backing.