Keycap assembly with an interactive spring mechanism

• US 9,040,851 B2
• Filed: 03/14/2013
• Issued: 05/26/2015
• Est. Priority Date: 08/06/2012
• Status: Expired due to Fees

• Current Assignee: Synaptics Incorporated
• Original Assignee: Synaptics Incorporated
• Inventors: Krumpelman, Douglas M.
• Primary Examiner(s): GIRARDI, VANESSA MARY
• Application Number:
  US13/802,955
• Publication Number:
  US 20140034469A1
• Time in Patent Office: 803 Days
• Field of Search: 200/5.A, 200/341, 200/344, 200/345, 200/533, 335/202, 345/168, 341/22, 400/490, 400/491.2
• US Class Current: 200/5.A
• CPC Class Codes: H01H 13/85 characterised by tactile feedback features
• CPC Class Codes: H01H 2221/044 Elastic part on actuator or casing
• CPC Class Codes: H03K 17/962 Capacitive touch switches
• CPC Class Codes: H03K 17/98 having a plurality of control members, e.g. keyboard

Abstract

A touchsurface assembly comprises a base, a pressable touchsurface, and a deflectable spring. The pressable touchsurface is configured to move between an unpressed position and a pressed position relative to the base. The deflectable spring comprises a fixed portion and a contact portion. The contact portion is configured to contact a spring guiding profile. As the touchsurface moves from the unpressed position to the pressed position, the contact portion physically interacts with different sections of the spring guiding profile. This interaction causes different deflections of the deflectable spring and produces reaction forces that resist keycap motion toward the pressed position and bias the keycap toward the unpressed position.

Claims

1. A key assembly comprising:

a base;

a keycap configured to move between an unpressed position and a pressed position relative to the base, wherein the unpressed and pressed positions are separated in a press direction and in a first lateral direction orthogonal to the press direction; and

a deflectable spring comprising a fixed portion and a contact portion, the contact portion configured to contact a spring guiding profile, wherein the fixed portion and the spring guiding profile are fixed to different key assembly elements selected from group consisting of the base and the keycap,

wherein, as the keycap moves from the unpressed position to the pressed position, the contact portion physically interacts with different sections of the spring guiding profile, causing different deflections of the deflectable spring and producing reaction forces that resist keycap motion toward the pressed position and bias the keycap toward the unpressed position.

2. The key assembly of claim 1, wherein the fixed portion is fixed to the base, and the spring guiding profile is fixed to the keycap.

3. The key assembly of claim 1, wherein the fixed portion is fixed to the keycap, and the deflectable spring is fixed to the base.

4. The key assembly of claim 1, wherein a same piece of material comprises the deflectable spring and the key assembly element to which the fixed portion of the deflectable spring is fixed.

5. The key assembly of claim 1, wherein the deflectable spring and the key assembly element to which the fixed portion of the deflectable spring is fixed comprise different pieces of material, and wherein the deflectable spring comprises a metal.

6. The key assembly of claim 1, wherein the reaction forces provide a tactile response comprising a first spatial rate of increasing resistance followed by a second spatial rate of increasing resistance, wherein the second spatial rate is lower than the first spatial rate.

7. The key assembly of claim 1, wherein the spring guiding profile comprises a lateral extension extending in a second lateral direction orthogonal to the first lateral direction and the different deflections comprise components in a second lateral direction.

8. The key assembly of claim 1, wherein the key guiding profile has a depth, and the key guiding profile varies in cross section along the depth.

9. The key assembly of claim 1, wherein the spring guiding profile is located proximate to a first edge of the keycap, the key assembly further comprising:

a second deflectable spring comprising a second fixed portion and a second contact portion, the second contact portion configured to contact a second spring guiding profile located proximate to a second edge of the keycap opposite the first edge of the keycap, wherein the second deflectable spring is fixed to the key assembly element to which the first deflectable spring is affixed and the second spring guiding profile is fixed to the key assembly element to which the first spring guiding profile is affixed,

wherein, as the keycap moves from the unpressed position to the pressed position, the second contact portion interacts with different sections of the second spring guiding profile, causing second different deflections of the second deflectable spring and producing second reaction forces that resist keycap motion toward the pressed position and bias the keycap toward the unpressed position.

10. The key assembly of claim 1, further comprising:

a capacitive sensor electrode configured to detect a pressed state of the keycap.

11. The key assembly of claim 1, wherein initial reaction forces produced in response to an initial part of the keycap motion from the unpressed position to the pressed position provide an initial tactile response comprising an increasing resistance.

12. The key assembly of claim 11, wherein subsequent reaction forces produced in response to a subsequent part of the keycap motion from the unpressed position to the pressed position provide a subsequent tactile response comprising a decreasing resistance.

13. The key assembly of claim 1, wherein the deflectable spring comprises a locally deformable portion proximate to the contact portion, and wherein in response to an initial part of the keycap motion from the unpressed position to the pressed position, the locally deformable portion deforms and puts the deflectable spring in a release configuration.

14. The key assembly of claim 13, wherein the locally deformable portion and the contact portion together comprise a hook-shaped section of the deflectable spring.

15. A keyboard comprising:

a base;

a plurality of key assemblies, wherein each key assembly of the plurality of key assemblies comprises;

a keycap configured to move between an unpressed position and a pressed position relative to the base, wherein the unpressed and pressed positions are separated vertically and laterally;

a first deflectable spring comprising a first fixed portion and a first contact portion, the first contact portion configured to contact a first spring guiding profile located proximate to a first edge of the keycap, wherein the first fixed portion and the first spring guiding profile are fixed to different keyboard elements selected from group consisting of the base and the keycap; and

a second deflectable spring comprising a second fixed portion and a second contact portion, the second contact portion configured to contact a second spring guiding profile located proximate to a second edge of the keycap opposite the first edge of the keycap, wherein the second deflectable spring is fixed to the keyboard element to which the first deflectable spring is affixed and the second spring guiding profile is fixed to the keyboard element to which the first spring guiding profile is affixed,

wherein, as the keycap moves from the unpressed position to the pressed position, the first and second contact portions physically interact with first and second different sections of the first and second spring guiding profiles, causing first and second different deflections of the first and second deflectable springs and producing first and second reaction forces, respectively, wherein the first and second reaction forces resist keycap motion toward the pressed position and bias the keycap toward the unpressed position; and

a key sensor configured to detect pressed states of keycaps of the plurality of key assemblies.

16. The keyboard of claim 15, wherein the first and second deflectable springs of a first key assembly of the plurality of key assemblies are fixed to the keycap of the first key assembly, and the first and second spring guiding profiles of the first key assembly are fixed to the base, and wherein the first and second deflectable springs of a second key assembly of the plurality of key assemblies are fixed to the keycap of the second key assembly, and the first and second spring guiding profiles of the second key assembly are fixed to the base.

17. The keyboard of claim 15, wherein first and second initial reaction forces produced in response to an initial part of the keycap motion from the unpressed position to the pressed position provide an initial tactile response comprising an increasing resistance, and wherein first and second subsequent reaction forces produced in response to a subsequent part of the keycap motion from the unpressed position to the pressed position provide a subsequent tactile response comprising a decreasing resistance.

18. The key assembly of claim 15, wherein the first and second reaction forces provide a tactile response comprising a first spatial rate of increasing resistance followed by a second spatial rate of increasing resistance, wherein the second spatial rate is lower than the first spatial rate.

19. The keyboard of claim 15, wherein for a first key assembly of the plurality of key assemblies, the first and second spring guiding profiles comprise first and second extensions, respectively.

20. The keyboard of claim 15, wherein for a first key assembly of the plurality of key assemblies, the first and second key guiding profiles each has a corresponding depth, and the first and second key guiding profile each varies in cross section along the corresponding depth.

21. The keyboard of claim 15, wherein for a first key assembly of the plurality of key assemblies, the first and second deflectable springs comprise first and second locally deformable sections proximate to the first and second contact sections, respectively, and wherein in response to an initial part of the keycap motion from the unpressed position to the pressed position, the first and second locally deformable sections deform and put the first and second deflectable springs in first and second release configurations, respectively.

22. The keyboard of claim 21, wherein for the first key assembly, the first locally deformable section and the first contact section comprise a first hook-shaped section of the first deflectable spring, and the second locally deformable section and the second contact section comprise a second hook-shaped section of the second deflectable spring.

23. A method of affecting motion of a pressable touchsurface of a touchsurface assembly, wherein the pressable touchsurface is configured to move between an unpressed position and a pressed position relative to a base of the touchsurface assembly, wherein the unpressed and pressed positions are separated in a press direction and in a lateral direction orthogonal to the press direction, the method comprising:

in response to a press input to the pressable touchsurface, providing first reaction forces that resist pressable touchsurface motion from the unpressed position to the pressed position through physical interactions between different sections of a spring guiding profile and a contact portion that cause different deflections of a deflectable spring, the deflectable spring comprising a fixed portion, wherein the fixed portion and the spring guiding profile are fixed to different touchsurface assembly elements selected from group consisting of the base and the pressable touchsurface; and

in response to a removal of the press input, providing second reaction forces that bias the pressable touchsurface toward the unpressed position through second physical interactions between the spring guiding profile and the contact portion.

24. The method of claim 23, wherein the providing the first reaction forces comprises:

providing forces for a snapover response as the pressable touchsurface moves from the unpressed position to the pressed position.

25. The method of claim 23, wherein the providing the first reaction forces comprises:

providing forces through a deformation of a locally deformable section of the deflectable spring that puts the deflectable spring in a release configuration.