Distractor

• US 9,044,218 B2
• Filed: 03/18/2011
• Issued: 06/02/2015
• Est. Priority Date: 04/14/2010
• Status: Active Grant

• Current Assignee: Depuy Ireland Unlimited Company (Johnson & Johnson)
• Original Assignee: Depuy (Johnson & Johnson)
• Inventors: Young, Duncan
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US13/640,338
• Publication Number:
  US 20130138112A1
• Time in Patent Office: 1,537 Days
• Field of Search: 606/90, 606/105, 623/17.15
• US Class Current: 1/1
• CPC Class Codes: A61B 17/025 Joint distractors
• CPC Class Codes: A61B 2017/00991 Telescopic means
• CPC Class Codes: A61B 2017/0268 for the knee

Abstract

A surgical distractor comprising a base plate (2), an intermediate stage (6) telescopically coupled to the base plate (2) and a distraction plate (4) telescopically coupled to the intermediate stage (6). The intermediate stage (6) is arranged to rotate relative to at least one of the base plate (2) and the distraction plate (4) to cause telescopic movement between the intermediate plate (6) and at least one of the base plate (2) and the distraction plate (4) such that the distraction plate (4) moves towards or away from the base plate (2). Surgical instrument kits incorporating distractors and drive elements and a method of distracting two bones within a joint are also disclosed.

Claims

1. A surgical distractor, comprising:

a base plate having an annular portion;

an intermediate stage comprising a ring coupled to the annular portion by a first coupling, the first coupling comprising three helical structures adapted such that the annular portion and the intermediate stage are coupled together at three points spaced apart around the circumference of the annular portion and the intermediate stage; and

a distraction plate having a circular portion, the circular portion being coupled to the intermediate stage by a second coupling, the second comprising three helical structures adapted such that the intermediate stage and the distraction plate are coupled together at three points spaced apart around the circumference of the intermediate stage and the circular portion of the distraction plate;

wherein the at least one of the helical structures of the first and second couplings are configured to adapt relative rotary movement between the intermediate stage and at least one of the base plate and the distraction plate about an axis of rotation into relative linear movement between the intermediate stage and the base plate or distraction plate along the axis of rotation; and

wherein the pitch of each helical structure for each of the first coupling and the second coupling are the same.

2. A surgical distractor, comprising:

a base plate having an annular portion;

an intermediate stage comprising a ring coupled to the annular portion by a first coupling, the first coupling comprising three helical structures adapted such that the annular portion and the intermediate stage are coupled together at three points spaced apart around the circumference of the annular portion and the intermediate stage;

a distraction plate having a circular portion, the circular portion being coupled to the intermediate stage by a second coupling, the second comprising three helical structures adapted such that the intermediate stage and the distraction plate are coupled together at three points spaced apart around the circumference of the intermediate stage and the circular portion of the distraction plate; and

a second intermediate stage coupled between the intermediate stage and the distraction plate

wherein the at least one of the helical structures of the first and second couplings are configured to adapt relative rotary movement between the intermediate stage and at least one of the base plate and the distraction plate about an axis of rotation into relative linear movement between the intermediate stage and the base plate or distraction plate along the axis of rotation.

3. A surgical distractor, comprising:

a base plate having an annular portion;

an intermediate stage comprising a ring coupled to the annular portion by a first coupling, the first coupling comprising three helical structures adapted such that the annular portion and the intermediate stage are coupled together at three points spaced apart around the circumference of the annular portion and the intermediate stage; and

a distraction plate having a circular portion, the circular portion being coupled to the intermediate stage by a second coupling, the second comprising three helical structures adapted such that the intermediate stage and the distraction plate are coupled together at three points spaced apart around the circumference of the intermediate stage and the circular portion of the distraction plate;

wherein the at least one of the helical structures of the first and second couplings are configured to adapt relative rotary movement between the intermediate stage and at least one of the base plate and the distraction plate about an axis of rotation into relative linear movement between the intermediate stage and the base plate or distraction plate along the axis of rotation; and

wherein each of the first coupling and the second coupling includes at least one inclined slot formed in at least one of the base plate, the intermediate stage and the distraction plate and at least one pin extending at least one of the base plate, the intermediate stage and the distraction plate sized and adapted to be received within the at least one inclined slot.

4. A surgical distractor, comprising:

a base plate having an annular portion;

an intermediate stage comprising a ring coupled to the annular portion by a first coupling, the first coupling comprising three helical structures adapted such that the annular portion and the intermediate stage are coupled together at three points spaced apart around the circumference of the annular portion and the intermediate stage; and

a distraction plate having a circular portion, the circular portion being coupled to the intermediate stage by a second coupling, the second comprising three helical structures adapted such that the intermediate stage and the distraction plate are coupled together at three points spaced apart around the circumference of the intermediate stage and the circular portion of the distraction plate;

wherein the at least one of the helical structures of the first and second couplings are configured to adapt relative rotary movement between the intermediate stage and at least one of the base plate and the distraction plate about an axis of rotation into relative linear movement between the intermediate stage and the base plate or distraction plate along the axis of rotation; and

wherein the distraction plate is arranged to rotate relative to the base plate to cause telescopic movement.

5. A surgical instrument kit comprising:

a surgical distractor comprising a base plate, an intermediate stage and a distraction plate, the base plate having an annular portion;

the intermediate stage comprising a ring coupled to the annular portion by a first coupling, the first coupling comprising three helical structures adapted such that the annular portion and the intermediate stage are coupled together at three points spaced apart around the circumference of the annular portion and the intermediate stage; and

the distraction plate having a circular portion, the circular portion being coupled to the intermediate stage by a second coupling, the second comprising three helical structures adapted such that the intermediate stage and the distraction plate are coupled together at three points spaced apart around the circumference of the intermediate stage and the circular portion of the distraction plate;

wherein the at least one of the helical structures of the first and second couplings are configured to adapt relative rotary movement between the intermediate stage and at least one of the base plate and the distraction plate about an axis of rotation into relative linear movement between the intermediate stage and the base plate or distraction plate along the axis of rotation;

wherein the distraction plate comprises a knurled rim and the surgical distractor further comprises an axle hole formed in the base plate; and

an adjustment drive shaft having a tip to be received within the axle hole and a splined shaft proximal to the tip arranged to engage the knurled rim of the distraction plate when the tip is inserted into the axle hole;

wherein rotating the drive shaft when the tip is received within the axle hole rotates the distraction plate relative to the base plate causing the distraction plate to move towards or away from the base plate.

6. The surgical instrument kit of claim 5, further comprising a drive ring received within a bore formed in the base plate and arranged to rotate within the bore without causing axial movement of the drive ring, wherein an intermediate stage is received within the drive ring and arranged to rotate within the drive ring bore such that the intermediate stage moves towards or away from the base plate.

7. The surgical instrument kit of claim 6, wherein the drive ring is arranged to rotate relative to the base plate while the distraction plate remains in a fixed angular position relative to the base plate to cause telescopic movement.

8. The surgical instrument of claim 7, wherein the distraction plate is prevented from rotating relative to the base plate by a locking tab engaging a channel within the base plate.

9. The surgical instrument of claim 7, wherein the drive ring comprises a gear ring and the surgical distractor further comprises a worm gear extending through a bore within the base plate and engaging the gear ring such that rotating the worm gear about a first axis causes the drive ring to rotate about a second axis transverse to the first axis;

and an adjustment drive shaft arranged to engage the worm gear such that rotating the drive shaft causes the drive ring to rotate relative to the base plate and the distraction plate to move towards or away from the base plate.

10. The surgical instrument of claim 9, wherein the worm gear is connected to a rod having a spur gear at an opposite end, the surgical distractor further comprises an axle hole formed in the base plate;

wherein the drive shaft has a tip to be received within the axle hole and a splined shaft proximal to the tip arranged to engage the spur gear when the tip is inserted into the axle hole; and

wherein rotating the drive shaft when the tip is received within the axle hole rotates the spur gear causing the drive ring to rotate relative to the base plate and the distraction plate to move towards or away from the base plate.