Electrical charging system

• US 9,045,046 B2
• Filed: 05/11/2012
• Issued: 06/02/2015
• Est. Priority Date: 05/27/2011
• Status: Expired due to Fees

• Current Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Original Assignee: ZF Friedrichshafen AG (Zeppelin - Stiftung der Stadt Friedrichshafen)
• Inventors: Januschevski, Robert, Kett, Jurgen
• Primary Examiner(s): LEE, ERIC D
• Application Number:
  US13/469,308
• Publication Number:
  US 20120299543A1
• Time in Patent Office: 1,117 Days
• Field of Search: 320/104, 320/109
• US Class Current: 1/1
• CPC Class Codes: B60L 2220/54 Windings for different functions
• CPC Class Codes: B60L 53/20 characterised by converters located in the vehicle
• CPC Class Codes: B60L 53/22 Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
• CPC Class Codes: Y02T 10/64 Electric machine technologies in electromobility
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

An electrical charging system for an energy accumulator of a motor vehicle. The electrical charging system comprises a supply input in a conductor system having at least one phase conductor and a neutral line for energy supply from a grid. The charging system also comprises a rotating field machine which, via its phase windings, is operably connected to a rectifier. The rectifier is provided on the other side for connection to the energy accumulator to be charged, the phase windings of the rotating field machine can be either selectively isolated and interconnected such that the charging system is designed for step-up connecter charging operation and step-down charging operation by way of at least one isolated phase winding and, in particular, all the isolated phase windings.

Claims

1. An electrical charging system (1) for an energy accumulator (2) of a motor vehicle, the electrical charging system (1) comprising:

a supply input (4, 4′

) in a conductor system having at least one phase conductor (4a) and a neutral line (4b) for energy supply from a power grid,

the charging system (1) also comprising a rotating field machine (6) which, via phase windings (u, v, w), being operably connected thereby to a first side of an inverter (3), wherein the inverter is controlled by a control system,

a second side of the inverter (3) being operably connected to the energy accumulator (2) to be charged,

the phase windings (u, v, w) of the rotating field machine (6) being either selectively isolated or interconnected,

a potential line (5b) electrically connecting the neutral line (4b) of the supply input (4) to the inverter (3) via an electrical pathway which bypasses the phase windings (u, v, w), and

the charging system (1) being designed, by at least one isolated phase winding (u, v, w), for one of a step-up connecter charging operation and a step-down charging operation.

2. The charging system according to claim 1, wherein the at least one phase conductor (4a) of the supply input (4, 4′

) is connected, via a first switch (S3, S4, S5) and a diode (D1, D2, D3) connected in a blocking direction, to the neutral line (4b) of the supply input (4, 4′

), and the electrically isolated phase winding (u, v, w) is selectively connected to the conductor (4a) of the supply input (4, 4′

) by way of a tap (A1, A2, A3) between the first switch (S3, S4, S5) and the diode (D1, D2, D3) by the first switch (S3, S4, S5).

3. The charging system (1) according to claim 2, wherein the diode (D1, D2, D3) is located exterior of the inverter (3) and electrically couples the tap (A1, A2, A3) with the potential line (5b).

4. The charging system (1) according to claim 1, wherein the charging system comprises a first supply input (4) with a first number of phase conductors (4a), and a second supply input (4′

) with a second number of phase conductors (4a), which are selectively switched between the energy supply from the power grid.

5. The charging system (1) according to claim 4, wherein for switching between the first supply input (4) and the second supply input (4′

), at least one of first switch (S3, S4, S5) and a third switch (S6) is provided.

6. The charging system (1) according to claim 1, wherein several phase conductors (4a) of the respective supply input (4, 4′

) are connectable, in each case by way of a first switch (S3, S4, S5) and a diode (Dl, D2, D3) connected in a blocking direction, to the neutral line (4b) of the supply input (4, 4′

), such that several of the electrically isolated phase windings (u, v, w) are selectively connected, in each case by way of a tap (A1, A2, A3) between the first switch (S3, S4, S5) and the diode (D1, D2, D3), by the respective first switch (S3, S4, S5), to a respective one of the several phase conductors (4a).

7. The charging system (1) according to claim 1, wherein the supply input (4, 4′

) is at least one of a three-phase input (7a) and an alternating current input (7b), the three-phase input (7a) has three phase conductors (4a), and the alternating current input (7b) with one phase conductor (4a).

8. The charging system (1) according to claim 1, wherein a step-down converter, acting in a direction toward the energy accumulator (2), is formed by the at least one isolated phase winding (u, v, w) of the rotating field machine (6), a first switch (S3, S4, S5) connected thereto via a tap (A1, A2, A3) and a diode (D1, D2, D3) connected thereto via the tap (A1, A2, A3).

9. The charging system (1) according to claim 1, wherein a step-up converter, acting in a direction toward the energy accumulator (2), is formed by the at least one isolated phase winding (u, v, w) of the rotating field machine (6), a first switch (S3, S4, S5) connected thereto via a tap (A1, A2, A3) and the inverter (3).

10. The charging system (1) according to claim 1, wherein the phase windings (u, v, w) of the rotating field machine (6) are either isolated or interconnected by second switches (S1, S2).

11. The charging system (1) according to claim 1, wherein the at least one phase conductor (4a) of a respective supply input (4, 4′

) are, in each case, connected by way of a connecting line (5a) to the neutral line (4b) and each connecting line (5a) comprises a first switch (S3, S4, S5) and a diode (D1, D2, D3), a tap (A1, A2, A3) is formed, in each case, between the first switch (S3, S4, S5) and the diode (D1, D2, D3) for an isolated phase winding (u, v, w).

12. The charging system (1) according to claim 1, wherein the electrical connection of the potential line (5b), between the neutral line (4b) of the supply input (4) and the inverter (3), bypasses at least a first switch (S3, S4, S5) that electrically couples the windings (u, v, w) with the at least one phase conductor (4a).

13. The charging system (1) according to claim 1, wherein the electrical connection of the potential line (5b), between the neutral line (4b) of the supply input (4) and the inverter (3), bypasses each first switch (S3, S4, S5) that electrically couples the windings (u, v, w) with the at least one phase conductor (4a).

14. The charging system (1) according to claim 1, wherein the potential line directly electrically connects the neutral line (4b) of the supply input to the inverter (3).

15. A method for operating a charging system (1) comprising a supply input (4, 4′

) in a conductor system having at least one phase conductor (4a) and a neutral line (4b) for receiving energy supply from a power grid, the charging system (1) also comprising a rotating field machine (6) which, via phase windings (u, v, w) being operably connected thereby on a first side to an inverter (3), wherein the inverter is controlled by a control system, the inverter (3) being connected on a second side to the energy accumulator (2) to be charged, a potential line (5b) electrically connecting the neutral line (4b) of the supply input (4) to the inverter (3) via an electrical pathway which bypasses the phase windings (u, v, w), and the phase windings (u, v, w) of the rotating field machine (6) being either selectively isolated or interconnected, and the charging system (1) being designed for step-up connecter charging operation and for step-down charging operation by at least one isolated phase winding (u, v, w), the method comprising the steps of;

cyclically operating at least one first switch (S3, S4, S5) arranged in the active phase conductor (4a), in a first, step-down converter operating mode of the charging system (1), in which the charging system (1) acts as a step-down converter in a direction toward an energy accumulator (2); and

respectively electrically isolating the phase winding (u, v, w) connected to the first switch (S3, S4, S5), via an associated tap (A1, A2, A3), such that the inverter (3) works in a loop-through operating mode.

16. The method for operating a charging system (1) according to claim 15, further comprising the step of closing the at least one first switch (S3, S4, S5), arranged in the active phase conductor (4a) in a second, step-up converter operating mode of the charging system (1), in which the charging system (1) acts as a step-up converter in the direction toward the energy accumulator (2), the phase winding (u, v, w) connected to the first switch (S3, S4, S5) via the associated tap (A1, A2, A3) is in each case electrically isolated and the inverter (3) is operated cyclically.

17. The method for operating a charging system (1) according to claim 15, further comprising the step of cyclically operating at least one first switch (S3, S4, S5) arranged in the active phase conductor (4a) in a third charging operation mode of the charging system (1), in which the charging system (1) works in a charging operation, the phase winding (u, v, w) connected to the first switch (S3, S4, S5) via the associated tap (A1, A2, A3) is, in each case, electrically isolated and the inverter (3) is operated cyclically.

18. The method according to claim 17, further comprising the step of cycling the at least one first switch (S3, S4, S5) with a frequency that corresponds to a cycling frequency of the inverter (3).

19. A motor vehicle in combination with a charging system (1) for an energy accumulator (2) of a motor vehicle, the electrical charging system (1) comprising:

a supply input (4, 4′

) in a conductor system having at least one phase conductor (4a) and a neutral line (4b) for energy supply from a power grid,

the charging system (1) also comprising a rotating field machine (6) which, via phase windings (u, v, w), being operably connected thereby to a first side of an inverter (3), wherein the inverter is controlled by a control system, the inverter (3) being operably connected on a second side to the energy accumulator (2) to be charged,

a potential line (5b) electrically connecting the neutral line (4b) of the supply input (4) to the inverter (3) via an electrical pathway which bypasss the phase windings (u, v, w),

the phase windings (u, v, w) of the rotating field machine (6) being either selectively isolated or interconnected, and

the charging system (1) being designed for step-up connecter charging operation and for step-down charging operation by at least one isolated phase winding (u, v, w).