Heater control unit and vehicle seat heater

• US 9,045,066 B2
• Filed: 11/14/2012
• Issued: 06/02/2015
• Est. Priority Date: 11/30/2011
• Status: Active Grant

• Current Assignee: Toyota Boshoku Kabushiki Kaisha
• Original Assignee: Toyota Boshoku Kabushiki Kaisha
• Inventors: Mizuno, Kenichi, Hayakawa, Tomoko, Onuma, Masahiko, Ogawa, Noriko
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US13/676,765
• Publication Number:
  US 20130134150A1
• Time in Patent Office: 930 Days
• Field of Search: 219/202, 219/203, 219/497, 219/494, 219/501, 219/507, 219/508
• US Class Current: 1/1
• CPC Class Codes: B60N 2/5685 Resistance

Abstract

A heater control unit controls electric power supplied to a heater provided in a seat. The heater control unit includes an outside air temperature measuring portion that measures an outside air temperature, a seat surface temperature measuring portion that measures a surface temperature of the seat, and a control portion. The control portion controls a time for which an initial electric power larger than an electric power in a steady state after the initial state is output to the heater, according to the measured outside air temperature and the measured seat surface temperature in an initial state immediately after the heater is activated.

Claims

1. A heater control unit that controls electric power supplied to a heater provided in a seat, comprising:

an outside air temperature sensor that measures an outside air temperature;

a seat surface temperature sensor that measures a surface temperature of the seat; and

a controller that communicates with the outside air temperature sensor and the seat surface temperature sensor and determines a time period for which an initial electric power is output to the heater during an initial heating state of the seat based on the measured outside air temperature and the measured seat surface temperature, wherein

when the time period is determined, the controller is configured to supply the initial electric power to the heater provided in the seat for the determined time period, and

when the time period expires, the controller is configured to supply an electric power to the heater provided in the seat that is less than the initial electric power.

2. The heater control unit according to claim 1, when at least one of the measured outside air temperature and the measured seat surface temperature equals or exceeds a threshold high temperature level, the time period for which the initial electric power is output is set to be shorter than a time period when the at least one of the measured outside air temperature and the measured seat surface temperature falls below the threshold high temperature level.

3. The heater control unit according to claim 1, wherein

a first predetermined outside air temperature and a second predetermined outside air temperature that is higher than the first predetermined outside air temperature are stored in the controller;

and

a first predetermined seat surface temperature and a second predetermined seat surface temperature that is higher than the first predetermined seat surface temperature are stored in the controller, and

in the initial heating state, the controller outputs the initial electric power for a predetermined period of time in a low temperature range in which the measured outside air temperature is equal to or less than the first predetermined outside air temperature and the measured seat surface temperature is equal to or less than the first predetermined seat surface temperature,

the controller sets the time period for which the initial electric power is output to zero in a high temperature range in which the measured outside air temperature is greater than the second predetermined outside air temperature or the measured seat surface temperature is greater than the second predetermined seat surface temperature, and

the controller sets the time for which the initial electric power is output shorter than the predetermined period of time and the time period for which the initial electric power is output shorter as at least one of the measured outside air temperature and the measured seat surface temperature is higher when the measured outside air temperature and the measured seat surface temperature are between the low temperature range and the high temperature range.

4. The heater control unit according to claim 1, wherein when the seat surface temperature reaches a predetermined temperature within the time period for which the initial electric power is output, the controller stops output of the initial electric power.

5. The heater control unit according to claim 1, wherein the output of the initial electric power includes two or more levels of electric power amounts, and the controller outputs the initial electric power during the predetermined time period in order from a higher electric power level to a lower electric power level.

6. The heater control unit according to claim 1, wherein the heater control unit is provided in a vehicle seat heater.

7. A heater control method for controlling electric power supplied to a heater provided in a seat, comprising:

measuring an outside air temperature with an outside air temperature sensor and measuring a seat surface temperature with a seat surface temperature sensor, in an initial state immediately after the heater is activated; and

controlling a time period for which an initial electric power is output to the heater during the initial state based on the measured outside air temperature and the measured seat surface temperature, the initial electric power being larger than an electric power output in a steady state after the initial state is output to the heater.

8. The heater control method according to claim 7, when at least one of the measured outside air temperature and the measured seat surface temperature equals or exceeds a threshold high temperature level, the time period for which the initial electric power is output is set to be shorter than a time period when the at least one of the measured outside air temperature and the measured seat surface temperature falls below the threshold high temperature level.

9. The heater control method according to claim 7, further comprising:

in the initial state, outputting the initial electric power for a predetermined period of time in a low temperature range in which the measured outside air temperature is equal to or less than a first predetermined outside air temperature and the measured seat surface temperature is equal to or less than a first predetermined seat surface temperature,

setting the time period for which the initial electric power is output to zero in a high temperature range in which the measured outside air temperature is greater than a second predetermined outside air temperature or the measured seat surface temperature is greater than a second predetermined seat surface temperature, and

making the time period for which the initial electric power is output shorter than the predetermined period of time and the time for which the initial electric power is output shorter as at least one of the measured outside air temperature and the measured seat surface temperature is higher when the measured outside air temperature and the measured seat surface temperature are between the low temperature range and the high temperature range.