Debris level indicator in vacuum loaded mobile tanks

• US 9,045,072 B2
• Filed: 10/27/2010
• Issued: 06/02/2015
• Est. Priority Date: 11/02/2009
• Status: Active Grant

• Current Assignee: Alamo Group Incorporated
• Original Assignee: Super Products Llc (Alamo Group Incorporated)
• Inventors: Hetcher, Jason David, Leidolf, Thomas Harold
• Primary Examiner(s): DILLON JR, JOSEPH A
• Application Number:
  US12/912,926
• Publication Number:
  US 20110103901A1
• Time in Patent Office: 1,679 Days
• Field of Search: 406/23, 406/32, 406/34, 406/39, 406/48, 406/122, 406/139, 406/151, 414/507
• US Class Current: 1/1
• CPC Class Codes: B60P 1/60 using fluids, e.g. having direct contact between fluid and load for railway wagons B61D5/004
• CPC Class Codes: G07C 5/0816 Indicating performance data, e.g. occurrence of a malfunction
• CPC Class Codes: G07C 5/0841 Registering performance data recording measured values G01D; information storage G11B

Abstract

A vacuum loader truck that includes a storage tank that can be loaded and unloaded with debris. The vacuum loader truck includes a debris level sensor that generates a sensing beam to detect the level of debris within the storage tank. The level of debris within the storage tank is determined by a control module and displayed. The debris level sensor may be an ultrasonic sensor that generates a sensing beam that is reflected off of the top surface of the debris within the storage tank. The control module determines the height of the debris within the storage tank based upon the time delay between the generation of the sensing signal and the reflected signal. The control system further includes a particle sensor to determine whether particles are entrained in the airflow from the storage tank. A pair of pressure sensors are located on opposite sides of an air filter to sense the differential pressure across the air filter. Based upon the signals from the debris level sensor, the pressure sensors and the particle sensor, the control module can control the operation of the vacuum loader truck.

Claims

1. A system for monitoring the operation of a vacuum loader truck including a storage tank and a vacuum source in fluid communication with the storage tank, wherein the vacuum source operates to create a partial vacuum within the storage tank to draw debris into the storage tank, the system comprising:

a debris level sensor mounted at a top end of the storage tank, wherein the debris level sensor generates a sensing beam downward toward a bottom end of the storage tank to sense a distance to a top surface of the debris in the storage tank;

a control module connected to the debris level sensor to receive a signal from the debris level sensor and determine a level of debris in the storage tank, wherein the control module generates an output signal to a visual display that visually indicates the determined level of debris in the storage tank; and

a flushing device positioned to direct a flow of water onto the debris level sensor to clear the debris level sensor, wherein the flushing device is in communication with the control module.

2. A vacuum loader truck, comprising:

a vehicle chassis having a plurality of wheels;

a storage tank mounted to the vehicle chassis and having an open interior to receive a supply of debris through a debris opening;

a vacuum source in communication with the storage tank to create a partial vacuum within the storage tank to draw debris into the storage tank through the debris opening;

a debris level sensor mounted at a top end of the storage tank, wherein the debris level sensor generates a sensing beam downward toward a bottom end of the storage tank to sense a distance to a top surface of the debris in the storage tank;

a control module connected to the debris level sensor to receive a signal from the debris level sensor and determine a level of debris in the storage tank, wherein the control module generates an output signal to a visual display that visually indicates the determined level of debris in the storage tank; and

a flushing device positioned to direct a flow of water onto the debris level sensor to clear the debris level sensor, wherein the flushing device is in communication with the control module.

3. A system for monitoring the operation of a vacuum loader truck including a storage tank and a vacuum source in fluid communication with the storage tank, wherein the vacuum source operates to create a partial vacuum within the storage tank to draw debris into the storage tank, the system comprising:

a debris level sensor mounted at a top end of the storage tank, wherein the debris level sensor generates a sensing beam downward toward a bottom end of the storage tank to sense a distance to a top surface of the debris in the storage tank;

a control module connected to the debris level sensor to receive a signal from the debris level sensor and determine a level of debris in the storage tank; and

a flushing device positioned adjacent to the debris level sensor and operable to clear the debris level sensor of debris.