Fusion-bonding process for glass

• US 9,045,365 B2
• Filed: 06/03/2009
• Issued: 06/02/2015
• Est. Priority Date: 06/23/2008
• Status: Active Grant

• Current Assignee: Hamamatsu Photonics KK
• Original Assignee: Hamamatsu Photonics KK
• Inventors: Matsumoto, Satoshi
• Primary Examiner(s): Crispino, Richard
• Assistant Examiner(s): Krinker, Yana B
• Application Number:
  US12/994,399
• Publication Number:
  US 20110088430A1
• Time in Patent Office: 2,190 Days
• Field of Search: 65/36, 65/43, 65/45, 65146-151, 651/38, 651/40, 651/55, 438/107, 438/455, 428/34, 156/99
• US Class Current: 1/1
• CPC Class Codes: B23K 2101/18 Sheet panels
• CPC Class Codes: B23K 2103/10 Aluminium or alloys thereof
• CPC Class Codes: B23K 2103/18 Dissimilar materials
• CPC Class Codes: B23K 2103/54 Glass
• CPC Class Codes: B23K 26/324 involving non-metallic parts
• CPC Class Codes: C03B 23/245 Hollow glass sheets
• CPC Class Codes: C03C 17/04 by fritting glass powder
• CPC Class Codes: C03C 23/0025 by a laser beam
• CPC Class Codes: C03C 27/10 with the aid of adhesive specially adapted for that purpose
• CPC Class Codes: Y02P 40/57 Improving the yield, e-g- reduction of reject rates

Abstract

When melting a glass layer 3 by irradiating a region to be fused R therealong with a laser beam L1, the region to be fused R is irradiated therealong with the laser beam L1 having a first heat input, so as to melt the glass layer 3, the heat input is switched when the melting ratio of the glass layer 3 in a direction substantially orthogonal to a moving direction of the laser beam L1 exceeds a predetermined level, and the region to be fused R is irradiated therealong with the laser beam L1 having a second heat input smaller than the first heat input, so as to fix the glass layer 3 to a glass member 4. This inhibits the glass layer 3 from falling into an excessive heat input state and thus deters the glass layer 3 from crystallizing during burning. The glass member 4 is fused to a glass member 5 through the glass layer 3 thus deterred from crystallizing, so as to yield a glass fusing structure 1.

Claims

1. A glass fusing method for manufacturing a glass fusing structure by fusing first and second glass members together, the method comprising the steps of:

disposing a glass layer on the first glass member along a region to be fused, the glass layer being formed by removing an organic solvent and a binder from a paste layer containing a glass powder, a laser-absorbing material, the organic solvent and the binder;

irradiating the region to be fused therealong with a first laser beam having a first heat input, so as to melt the glass layer, switching the first heat input to a second heat input smaller than the first heat input when the melting ratio of the glass layer in a direction intersecting a moving direction of the first laser beam exceeds a predetermined level, and irradiating the region to be fused therealong with the first laser beam having the second heat input, so as to melt the glass layer, thereby fixing the glass layer to the first glass member; and

overlaying the second glass member on the first glass member having the glass layer fixed thereto such that the glass layer is interposed therebetween, and irradiating the region to be fused therealong with a second laser beam, so as to fuse the first and second glass members together,

wherein the melting ratio of the glass layer is the melting ratio at a portion in the glass layer being irradiated with the first laser beam,

wherein irradiation with the first laser beam having the first heat input is not performed after the glass layer has melted across a whole width thereof by irradiation with the first laser beam having the first heat input.

2. A glass fusing method according to claim 1, wherein the first heat input is switched to the second heat input by lowering the irradiation power of the first laser beam.

3. A glass layer fixing method for fixing a glass layer to a first glass member along a region to be fused in which the first glass member and a second glass member are adapted to be fused together, the method comprising the steps of:

disposing the glass layer on the first glass member along the region to be fused, the glass layer being formed by removing an organic solvent and a binder from a paste layer containing a glass powder, a laser-absorbing material, the organic solvent and the binder; and

irradiating the region to be fused therealong with a first laser beam having a first heat input, so as to melt the glass layer, switching the first heat input to a second heat input smaller than the first heat input when the melting ratio of the glass layer in a direction intersecting a moving direction of the first laser beam exceeds a predetermined level, and irradiating the region to be fused therealong with the first laser beam having the second heat input, so as to melt the glass layer, thereby fixing the glass layer to the first glass member,

wherein the melting ratio of the glass layer is the melting ratio at a portion in the glass layer being irradiated with the first laser beam,

wherein irradiation with the first laser beam having the first heat input is not performed after the glass layer has melted across a whole width thereof by irradiation with the first laser beam having the first heat input.

4. A glass layer fixing method according to claim 3, wherein the first heat input is switched to the second heat input by lowering the irradiation power of the first laser beam.