Correcting for two-phase flow in a digital flowmeter

• US 9,046,401 B2
• Filed: 09/23/2013
• Issued: 06/02/2015
• Est. Priority Date: 11/26/1997
• Status: Expired due to Fees

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Henry, Manus P., De LaFuente, Maria Jesus
• Primary Examiner(s): THOMPSON, JEWEL VERGIE
• Application Number:
  US14/034,188
• Publication Number:
  US 20140090484A1
• Time in Patent Office: 617 Days
• Field of Search: 738/613.56, 738/613.57, 738/613.55
• US Class Current: 1/1
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid
• CPC Class Codes: G01F 1/8436 signal processing
• CPC Class Codes: G01F 1/8486 with multiple measuring conduits
• CPC Class Codes: G01F 15/024 involving digital counting

Abstract

A flowmeter is disclosed. The flowmeter includes a vibratable conduit, and a driver connected to the conduit that is operable to impart motion to the conduit. A sensor is connected to the conduit and is operable to sense the motion of the conduit and generate a sensor signal. A controller is connected to receive the sensor signal. The controller is operable to detect a single-phase flow condition and process the sensor signal using a first process during the single-phase flow condition to generate a validated mass-flow measurement. The controller is also operable to detect a two-phase flow condition and process the sensor signal using a second process during the two-phase flow condition to generate the validated mass-flow measurement.

Claims

1. A flowmeter controller comprising one or more processing devices configured to:

receive sensor signals from a sensor that is connected to a vibratable flowtube for detecting motion of the vibratable flowtube as fluid flows through the flowtube;

determine an apparent flow condition of a two-phase fluid mixture flowing through the conduit using characteristics of the sensor signal;

determine an actual flow condition of the two-phase mass flow based on said apparent flow condition and an application of an error correction factor to the apparent flow condition;

determine drive signal characteristics for a drive signal to be applied to a driver connected to the vibratable flowtube for driving movement of the flowtube; and

output the drive signal.

2. The flowmeter controller of claim 1 wherein the one or more processing devices are further configured to determine the error correction factor based on a pre-measured single-phase mass flow through the flowtube relative to measurement parameters associated with the mass flow through the flowtube as determined from the sensor signal characteristics.

3. The flowmeter controller of claim 2, wherein the measurement parameters include a temperature associated with the mass flow through the flowtube, a damping of vibration of the flowtube, or a drop in density of the mass flow through the flowtube.

4. The flowmeter controller of claim 3 wherein the measurement parameters include the drop in density, and the drop in density is greater than 5%.

5. The flowmeter controller of claim 2 wherein the error correction factor is determined based on a model of a linear relationship between the error correction factor and the measurement parameters.

6. The flowmeter controller of claim 2 wherein the error correction factor is determined based on a model of a non-linear relationship between the error correction factor and the measurement parameters.

7. The flowmeter controller of claim 6 wherein the one or more processing devices comprise a neural network processor operable to construct the model.

8. The flowmeter controller of claim 1 wherein the two phase flow includes a liquid and a gas.

9. The flowmeter controller of claim 8 wherein the gas comprises greater than 2% of the mass flow.

10. The flowmeter controller of claim 1 wherein the flow condition includes a mass flow rate of the mass flow or a density of the mass flow.

11. The flowmeter controller of claim 1 wherein the one or more processing devices are further configured to determine a flow condition of a single phase fluid flow through the vibratable flowtube.

12. The flowmeter controller of claim 11 wherein the one or more processing devices are further configured to detect a single phase flow condition in the vibratable flow tube and to detect a two-phase flow condition flowing through the flowtube.

13. The flowmeter controller of claim 12 wherein the one or more processing devices are further configured to determine the flow rate of fluid through the vibratable flow tube during a transition of the flow tube from a first state in which the vibratable flow tube is substantially empty and a second state in which the vibratable flowtube is substantially full.

14. The flowmeter controller of claim 1 wherein the one or more processing devices are further configured to determine the flow rate of fluid through the vibratable flow tube during a transition of the flow tube from a first state in which the vibratable flow tube is substantially empty and a second state in which the vibratable flowtube is substantially full.