Advanced antenna protection for radars in level gauging and other applications

• US 9,046,406 B2
• Filed: 04/11/2012
• Issued: 06/02/2015
• Est. Priority Date: 04/11/2012
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Mauduit, Laurent, Sai, Bin, Delsard, Michel
• Primary Examiner(s): Williams, Hezron E
• Assistant Examiner(s): ZHONG, XIN Y
• Application Number:
  US13/444,627
• Publication Number:
  US 20130269430A1
• Time in Patent Office: 1,147 Days
• Field of Search: 732/90.V, 732/90.R, 732/90.B
• US Class Current: 1/1
• CPC Class Codes: G01F 23/284 Electromagnetic waves
• CPC Class Codes: G01S 13/88 Radar or analogous systems specially adapted for specific applications electromagnetic prospecting or detecting of objects, e.g. near-field detection, G01V3/00
• CPC Class Codes: G01S 7/027 Constructional details of housings, e.g. form, type, material or ruggedness
• CPC Class Codes: H01Q 1/225 used in level-measurement devices, e.g. for level gauge measurement

Abstract

A level gauge includes at least one antenna configured to transmit wireless signals towards a material in a tank and to receive wireless signals reflected from the material in the tank. The level gauge also includes a housing having an outer portion, a raised rim within the outer portion, an angled portion that extends between the outer portion and the rim, and a concave portion within the rim. The concave portion forms a crater within the housing. The at least one antenna is configured to transmit and receive the wireless signals through the concave portion of the housing.

Claims

1. A level gauge comprising:

at least one antenna configured to transmit wireless signals towards a material in a tank and to receive wireless signals reflected from the material in the tank; and

a housing comprising;

an outer annular region having an inner perimeter;

a raised annular rim within the inner perimeter of the outer annular region;

an angled annular region that extends between the inner perimeter of the outer annular region and the raised annular rim and that is angled toward a longitudinal centerline of the housing away from the outer annular region; and

a concave portion within the raised annular rim, the concave portion forming a crater within the housing;

wherein the at least one antenna is configured to transmit and receive the wireless signals through the concave portion of the housing.

2. The level gauge of claim 1, wherein the raised annular rim is raised with respect to both the outer annular region and the concave portion.

3. The level gauge of claim 1, wherein:

the outer annular region and the angled annular region comprise circular ring regions and a vertically inverted truncated cone; and

the concave portion comprises a circular disc.

4. The level gauge of claim 1, wherein the housing is configured so that liquid that condenses on the concave portion substantially flows towards the raised annular rim and off the concave portion.

5. The level gauge of claim 1, wherein the concave portion of the housing is substantially transparent to the transmitted and received wireless signals.

6. The level gauge of claim 1, wherein:

the outer annular region, the angled annular region, and raised annular rim comprise at least one metal; and

the concave portion comprises polytetrafluorethylene.

7. The level gauge of claim 1, wherein the concave portion is sealed against the raised annular rim.

8. The level gauge of claim 1, further comprising:

an antenna lens located between the at least one antenna and the concave portion of the housing, the antenna lens configured to focus the transmitted wireless signals.

9. The level gauge of claim 1, further comprising:

a transceiver configured to generate electrical signals for wireless transmission by the at least one antenna and to process electrical signals received from the at least one antenna.

10. The level gauge of claim 1, further comprising:

a control unit configured to identify a level of the material in the tank.

11. An apparatus comprising:

a housing configured to protect one or more wireless components, the housing comprising;

an outer annular region having an inner perimeter;

a raised annular rim within the inner perimeter of the outer annular region;

an angled annular region that extends between the inner perimeter of the outer annular region and the raised annular rim and that is angled toward a longitudinal centerline of the housing away from the outer annular region; and

a concave portion within the raised annular rim, the concave portion forming a crater within the housing;

wherein the concave portion is substantially transparent to wireless signals used by the one or more wireless components.

12. The apparatus of claim 11, wherein:

the raised annular rim is raised with respect to both the outer annular region and the concave portion.

13. The apparatus of claim 12, wherein:

the outer annular region and the angled annular region comprise circular ring regions and a vertically inverted truncated cone; and

the concave portion comprises a circular disc.

14. The apparatus of claim 11, wherein the housing is configured so that liquid that condenses on the concave portion substantially flows towards the raised annular rim and off the concave portion.

15. The apparatus of claim 11, wherein:

the outer annular region, the angled annular region, and raised annular rim comprise at least one metal; and

the concave portion comprises polytetrafluorethylene.

16. The apparatus of claim 11, wherein the concave portion is sealed against the raised annular rim.

17. A method comprising:

transmitting wireless signals towards a material in a tank through a housing; and

receiving wireless signals reflected from the material in the tank through the housing;

wherein the housing comprises;

an outer annular region having an inner perimeter;

a raised annular rim within the inner perimeter of the outer annular region;

an angled annular region that extends between the inner perimeter of the outer annular region and the raised annular rim and that is angled toward a longitudinal centerline of the housing away from the outer annular region; and

a concave portion within the raised annular rim, the concave portion forming a crater within the housing, the concave portion substantially transparent to the wireless signals.

18. The method of claim 17, wherein the raised annular rim is raised with respect to both the outer annular region and the concave portion.

19. The method of claim 17, wherein liquid that condenses on the concave portion substantially flows towards the raised annular rim and off the concave portion.

20. The method of claim 17, further comprising:

determining a level of material in the tank using the wireless signals.