Method, system and apparatus for incorporating capacitive proximity sensing in an automated fluid transfer procedure

• US 9,046,507 B2
• Filed: 07/28/2011
• Issued: 06/02/2015
• Est. Priority Date: 07/29/2010
• Status: Active Grant

• Current Assignee: Gen-Probe Incorporated (Hologic Incorporated)
• Original Assignee: Gen-Probe Incorporated (Hologic Incorporated)
• Inventors: Knight, Byron J., Opalsky, David, Schroeter, Brian
• Primary Examiner(s): Macchiarolo, Peter
• Assistant Examiner(s): KERAMET-AMIRCOLA, MOHAMMED E
• Application Number:
  US13/192,828
• Publication Number:
  US 20120024055A1
• Time in Patent Office: 1,405 Days
• Field of Search: 733/04.C, 732/90.R
• US Class Current: 1/1
• CPC Class Codes: G01F 23/263 by measuring variations in capacitance of capacitors
• CPC Class Codes: G01N 2035/1013 Confirming presence of tip
• CPC Class Codes: G01N 35/1011 Control of the position or alignment of the transfer device

Abstract

A fluid transfer apparatus includes a fluid transfer probe, a fluid level detection system, and a tip detection system. The fluid level detection system is configured to detect contact by the fluid transfer probe with a fluid surface within a receptacle from a signal based on the capacitance of the fluid transfer probe. The tip detection system is configured to detect the presence or absence of a tip at a distal end of the fluid transfer probe from a signal based on the capacitance of the fluid transfer probe.

Claims

1. A method for monitoring the status of a fluid transfer probe, the method comprising:

(A) moving a fluid transfer probe known to have a protective tip on its distal end with respect to a secondary structure;

(B) during step (A), measuring a first capacitance reference signal from the fluid transfer probe with the protective tip disposed on its distal end;

(C) moving a fluid transfer probe known to lack a protective tip on its distal end with respect to the secondary structure;

(D) during step (B), measuring a second capacitance reference signal from the fluid transfer probe lacking a protective tip;

(E) deriving a reference value from either or both of the first capacitance reference signal and the second capacitance reference signal; and

(F) determining whether or not a fluid transfer probe has a protective tip engaged on its distal end by;

(1) moving the fluid transfer probe with respect to the secondary structure,

(2) measuring a capacitance signal from the fluid transfer probe as the fluid transfer probe is moved with respect to the secondary structure, and

(3) comparing at least one characteristic of the measured capacitance signal with the reference value.

2. The method of claim 1, wherein the reference value comprises a value between a mean of the first capacitance reference signal and a mean of the second capacitance reference signal.

3. The method of claim 1, wherein the amplitude of the measured signal from the fluid transfer probe is based on the capacitance between the fluid transfer probe and the secondary structure, and wherein the capacitance between the fluid transfer probe and the secondary structure depends on whether a protective tip is disposed on the fluid transfer probe.

4. The method of claim 1, further comprising detecting when the fluid transfer probe contacts a fluid surface within a receptacle by:

lowering the fluid transfer probe with a protective tip disposed thereon into the receptacle;

while lowering the fluid transfer probe into the receptacle, measuring a capacitance signal from the fluid transfer probe; and

detecting a change in a characteristic of the signal exceeding a threshold value by comparing a value of the characteristic with the threshold value to indicate that the protective tip on the fluid transfer probe has contacted the fluid surface.

5. The method of claim 4, wherein the threshold value comprises a predetermined change in amplitude occurring within a predetermined movement distance of the fluid transfer probe, and detecting a change in a characteristic of the capacitance signal comprises comparing the amplitude of the capacitance signal during movement of the fluid transfer probe into the receptacle with the threshold value.

6. The method of claim 4, wherein the threshold value comprises a predetermined rate of change in amplitude, and detecting a change in a characteristic of the capacitance signal comprises comparing the rate of change of the amplitude of the capacitance signal during movement of the fluid transfer probe into the receptacle with the threshold value.

7. The method of claim 1, wherein comparing at least one characteristic of the measured capacitance signal with the reference value comprises comparing the amplitude of the measured capacitance signal with a reference amplitude, wherein the reference amplitude is derived from an amplitude of the first capacitance reference signal and an amplitude of the second capacitance reference signal.

8. The method of claim 1, wherein comparing at least one characteristic of the measured capacitance signal with the reference value comprises comparing a rate of change of the measured capacitance signal with a reference rate, wherein the reference rate is derived from a rate of change of the capacitance first reference signal and a rate of change of the second capacitance reference signal.

9. The method of claim 8, wherein the reference rate is derived by:

determining a mean rate of change of the first capacitance reference signal;

determining a mean rate of change of the second capacitance reference signal; and

setting as the reference rate a value between the mean rate of change of the first capacitance reference signal and the mean rate of change of the second capacitance reference signal.

10. A method for monitoring the status of a fluid transfer probe, the method comprising:

(A) moving the fluid transfer probe with respect to a secondary structure;

(B) while moving the fluid transfer probe with respect to the secondary structure, measuring a first signal related to capacitance of a group of components including the fluid transfer probe; and

(C) determining if a protective tip is disposed on the fluid transfer probe based on the first signal.

11. The method of claim 10, wherein step (C) comprises comparing at least one of:

(1) the amplitude of the first signal with a capacitance reference amplitude, wherein the capacitance reference amplitude is derived from (a) a first capacitance reference signal measured from a fluid transfer probe with a protective tip on its distal end as the fluid transfer probe and protective tip are moved with respect to the secondary structure and (b) a second capacitance reference signal measured from a fluid transfer probe lacking a protective tip on its distal end as the fluid transfer probe is moved with respect to the secondary structure, and

(2) the amount of variation of the first signal with a capacitance reference variation, wherein the capacitance reference variation is derived from the first capacitance reference signal and the second capacitance reference signal.

12. The method of claim 10, further comprising the steps of:

(D) lowering the fluid transfer probe with a protective tip disposed thereon into a receptacle;

(E) while lowering the fluid transfer probe into the receptacle, measuring a second signal related to the capacitance of a group of components including the fluid transfer probe; and

(F) detecting if the protective tip disposed on the fluid transfer probe has contacted a fluid surface within the receptacle based on the second signal.

13. The method of claim 12, wherein step (F) comprises detecting at least one of:

(1) a change in the amplitude of the second signal exceeding a predefined threshold or (2) a change in the rate of change in the amplitude of the second signal exceeding a predefined threshold, to indicate that the fluid transfer probe has contacted a fluid surface.

14. The method of claim 10, wherein:

step (A) comprises moving two or more fluid transfer probes simultaneously with respect to the secondary structure;

step (B) comprises, for each fluid transfer probe moved in accordance with step (A), measuring a first signal related to capacitance of a group of components including that fluid transfer probe as the fluid transfer probes are moved with respect to the secondary structure; and

step (C) comprises determining if a protective tip is disposed on each fluid transfer probe based on the first signal measured for that fluid transfer probe.

15. The method of claim 12, wherein:

step (A) comprises moving two or more fluid transfer probes simultaneously with respect to the secondary structure;

step (B) comprises, for each fluid transfer probe moved in accordance with step (A), measuring a first signal related to capacitance of a group of components including that fluid transfer probe as the fluid transfer probes are moved with respect to the secondary structure;

step (C) comprises determining if a protective tip is disposed on each fluid transfer probe based on the first signal measured for that fluid transfer probe;

step (D) comprises lowering each of the two or more fluid transfer probes simultaneously into a receptacle,

step (E) comprises, for each fluid transfer probe, while lowering the fluid transfer probes into the receptacle, measuring a second signal related to capacitance of a group of components including that fluid transfer probe; and

step (F) comprises detecting if each fluid transfer probe has contacted a fluid surface within the receptacle based on the second signal measured for that fluid transfer probe.

16. The method of claim 10, wherein steps (A) and (B) are performed two or more times before step (C) is performed.

17. The method of claim 16, wherein the signals measured while performing steps (A) and (B) two or more times are averaged before step (C) is performed, and step (C) comprises determining if a protective tip is disposed on the fluid transfer probe based on an average first signal.

18. The method of claim 16, wherein steps (A) and (B) are performed three times before step (C) is performed.

19. The method of claim 12, further comprising monitoring the position of the fluid transfer probe during step (E) to determine an amount of fluid contained within the receptacle when contact with the fluid surface is detected according to step (F).

20. The method of claim 10, wherein step (A) comprises moving the fluid transfer probe one or more times between a first position with respect to the secondary structure and a second position with respect to the secondary structure.

21. The method of claim 20, wherein step (C) comprises subtracting the first signal measured at the first position with respect to the secondary structure and the first signal measured at the second position with respect to the secondary structure and comparing the difference to a predetermined threshold.

22. The method of claim 10, wherein step (C) comprises determining the slope of the first signal and comparing the slope of the first signal to a predetermined threshold.

23. The method of claim 22, wherein determining the predetermined threshold comprises:

(A) moving a fluid transfer probe known to have a protective tip on its distal end with respect to the secondary structure, and, while moving the fluid transfer probe and protective tip with respect to the secondary structure, measuring a first capacitance reference signal related to capacitance of the fluid transfer probe and protective tip;

(B) moving a fluid transfer probe known to lack a protective tip on its distal end with respect to the secondary structure, and, while moving the fluid transfer probe with respect to the secondary structure, measuring a second capacitance reference signal related to capacitance of the fluid transfer probe;

(C) determining a mean slope of the first capacitance reference signal;

(D) determining a mean slope of the second capacitance reference signal; and

(E) setting as the threshold a value between the mean slope of the first capacitance reference signal and the mean slope of the second capacitance reference signal.

24. A fluid transfer system comprising:

a fluid transfer probe configured to aspirate fluid from a receptacle and/or dispense fluid into a receptacle;

a probe control module constructed and arranged to enable the probe to engage a protective tip at a distal end of said fluid transfer probe; and

a tip detection system configured to determine if a fluid transfer probe has a protective tip engaged on its distal end by;

(1) measuring a signal related to capacitance of a group of components including the fluid transfer probe as the fluid transfer probe is moved with respect to a secondary structure, and

(2) determining if a protective tip is engaged on the fluid transfer probe based on the measured signal.

25. The fluid transfer system of claim 24, further comprising a liquid level detection system configured to detect if said fluid transfer probe has contacted a fluid surface within a receptacle by measuring a second signal related to capacitance of a group of components including said fluid transfer probe while said fluid transfer probe is being lowered into the receptacle and detecting if the protective tip engaged on said fluid transfer probe has contacted a fluid surface within the receptacle based on the second signal.

26. The fluid transfer system of claim 24, further comprising a protective tip removal structure configured to be engaged by said fluid transfer probe and to remove a protective tip from the fluid transfer probe, and wherein the probe control module is further constructed and arranged to cause said fluid transfer probe to move into engagement with said protective tip removal structure.

27. The fluid transfer system of claim 24, wherein said protective tip detection system comprises a proximity sensor circuit configured to propagate a signal to said fluid transfer probe.

28. The fluid transfer system of claim 27, wherein said proximity sensor circuit comprises an electric field imaging device.

29. The fluid transfer system of claim 27, wherein said proximity sensor circuit is configured to propagate a sine wave signal to said fluid transfer probe.

30. The fluid transfer system of claim 24, wherein said probe control module comprises:

a threaded drive screw;

a threaded drive sleeve directly or indirectly connected to said fluid transfer probe and with which said drive screw is operatively coupled; and

a motor operatively coupled to said drive screw and configured to effect powered rotation of said drive screw, whereby engagement between said drive screw and said drive sleeve converts rotation of said drive screw into translation of said fluid transfer probe.

31. The fluid transfer system of claim 24, wherein said secondary structure comprises a block with an opening formed therein, and wherein said fluid transfer probe extends into said opening when said fluid transfer probe is moved with respect to said secondary structure.

32. The fluid transfer probe of claim 31, wherein said opening comprises a hole formed through said block and said hole is formed to have two different diameters, and wherein the diameter of an upper portion of the hole is smaller than the diameter of a lower portion of the hole.

33. The fluid transfer system of claim 24, comprising two or more fluid transfer probes and wherein said tip detection system is configured to determine if each fluid transfer probe has a protective tip engaged on its distal end by:

(1) for each fluid transfer probe, measuring a signal related to capacitance of a group of components including the fluid transfer probe as the fluid transfer probe is moved with respect to a secondary structure, and

(2) determining if a protective tip is engaged on the fluid transfer probe based on the measured signal for that fluid transfer probe.

34. The fluid transfer system of claim 24, wherein said tip detection system is configured to determine if a fluid transfer probe has a protective tip engaged on its distal end by comparing at least one of:

(1) the amplitude of the measured signal with a capacitance reference amplitude, wherein the capacitance reference amplitude is derived from (a) a first capacitance reference signal measured from a fluid transfer probe with a protective tip on its distal end as the fluid transfer probe and protective tip are moved with respect to the secondary structure and (b) a second capacitance reference signal measured from a fluid transfer probe lacking a protective tip on its distal end as the fluid transfer probe is moved with respect to the secondary structure, and

(2) the amount of variation of the measured signal with a capacitance reference variation, wherein the capacitance reference variation is derived from the first capacitance reference signal and the second capacitance reference signal.

35. A method for transferring a fluid to and/or from a receptacle with a fluid transfer probe, said method comprising:

(A) lowering the fluid transfer probe into engagement with a protective tip to removably secure the protective tip on a distal end of the fluid transfer probe;

(B) confirming that the protective tip was successfully secured to the distal end of the fluid transfer probe during step (A) by;

(1) moving the fluid transfer probe with respect to a secondary structure;

(2) while moving the fluid transfer probe with respect to the secondary structure, measuring a first signal related to capacitance of a group of components including the fluid transfer probe; and

(3) confirming that the protective tip is secured to the fluid transfer probe based on the first signal,

(C) after step (B), lowering the fluid transfer probe into the receptacle and withdrawing fluid from or dispensing fluid into the receptacle;

(D) before, during, or after step (C), determining a level of fluid within the receptacle by;

(1) lowering the fluid transfer probe with the protective tip secured thereto into the receptacle;

(2) while lowering the fluid transfer probe into the receptacle, measuring a second signal related to the capacitance of a group of components including the fluid transfer probe; and

(3) detecting if the protective tip secured to the fluid transfer probe has contacted a fluid surface within the receptacle based on the second signal;

(E) after step (D), moving the fluid transfer probe and protective tip into engagement with a tip removal structure and effecting a relative movement between the fluid transfer probe and the tip removal structure to remove the tip from the distal end of the fluid transfer probe; and

(F) confirming that the protective tip was successfully removed from the distal end of the fluid transfer probe during step (E) by;

(1) measuring a third signal related to capacitance of a group of components including the fluid transfer probe; and

(2) confirming that the protective tip is absent from the fluid transfer probe based on the third signal.

36. The method of claim 35, wherein step (F) comprises:

moving the fluid transfer probe with respect to the secondary structure; and

measuring the third signal while the fluid transfer probe is moved with respect to the secondary structure.

37. The method of claim 35, wherein step (F) comprises measuring the third signal during step (E) to detect a change in the third signal that is indicative of the absence of the protective tip from the fluid transfer probe after effecting the relative movement between the fluid transfer probe and the tip removal structure.

38. The method of claim 37, wherein the tip removal structure comprises a plate having a keyhole-shaped opening formed therein, the keyhole-shaped opening having a first portion and a second portion, wherein the diameter of the first portion is larger than the diameter of the second portion, and wherein step (E) comprises:

moving the fluid transfer probe with the protective tip secured to the distal end thereof into the first portion of the keyhole-shaped opening;

effecting a lateral relative movement between the plate and the fluid transfer probe to move the fluid transfer probe into the second portion of the key-hole shaped opening, whereby at least one of the fluid transfer probe or the protective tip contacts the plate when the fluid transfer probe is moved into the second portion of the key-hole shaped opening thereby causing a detectable change in the measured third signal; and

moving the fluid transfer probe out of the keyhole-shaped opening,

wherein step (F) comprises determining from the third signal if the protective tip is still in contact with the plate after moving the fluid transfer probe out of the keyhole-shaped opening by a distance that is less than a length of the protective tip.

39. The method of claim 35, wherein step (B)(3) comprises comparing at least one of:

(1) the amplitude of the first signal with a reference amplitude, wherein the reference amplitude is derived from (a) a first reference signal measured from a fluid transfer probe with a protective tip on its distal end as the fluid transfer probe and protective tip are moved with respect to the secondary structure and (b) a second reference signal measured from a fluid transfer probe lacking a protective tip on its distal end as the fluid transfer probe is moved with respect to the secondary structure, and

(2) the amount of variation of the first signal with a reference variation, wherein the reference variation is derived from the first reference signal and the second reference signal.

40. The method of claim 35, wherein step (D)(3) comprises detecting at least one of:

(1) a change in the amplitude of the second signal exceeding a predefined threshold or (2) a change in the rate of change in the amplitude of the second signal exceeding a predefined threshold, to indicate that the fluid transfer probe has contacted a fluid surface.

41. The method of claim 35, wherein steps (B)(1) and (B)(2) are performed two or more times before step (B)(3) is performed.

42. The method of claim 41, wherein the signals measured while performing steps (B)(1) and (B)(2) two or more times are averaged before step (B)(3) is performed, and step (B)(3) comprises determining if a protective tip is disposed on the fluid transfer probe based on an average first signal.

43. The method of claim 35, further comprising monitoring the position of the fluid transfer probe during step (D)(3) to determine an amount of fluid contained within the receptacle when contact with the fluid surface is detected according to step (D)(3).

44. The method of claim 35, wherein step (B)(1) comprises moving the fluid transfer probe one or more times between a first position with respect to the secondary structure and a second position with respect to the secondary structure.

45. The method of claim 44, wherein step (B)(3) comprises subtracting the first signal measured at the first position with respect to the secondary structure and the first signal measured at the second position with respect to the secondary structure and comparing the difference to a predetermined threshold.

46. The method of claim 35, wherein step (B)(3) comprises determining the slope of the first signal and comparing the slope of the first signal to a predetermined threshold.

47. The method of claim 46, wherein determining the predetermined threshold comprises:

(A) moving a fluid transfer probe known to have a protective tip on its distal end with respect to the secondary structure, and, while moving the fluid transfer probe and protective tip with respect to the secondary structure, measuring a first reference signal related to capacitance of the fluid transfer probe and protective tip;

(B) moving a fluid transfer probe known to lack a protective tip on its distal end with respect to the secondary structure, and, while moving the fluid transfer probe with respect to the secondary structure, measuring a second reference signal related to capacitance of the fluid transfer probe;

(C) determining a mean slope of the first reference signal;

(D) determining a mean slope of the second reference signal; and

(E) setting as the threshold a value between the mean slope of the first reference signal and the mean slope of the second reference signal.