Filter frame housing and filter for animal confinement building

• US 9,049,838 B2
• Filed: 05/24/2012
• Issued: 06/09/2015
• Est. Priority Date: 05/27/2011
• Status: Active Grant

• Current Assignee: Parker-Hannifin Corporation
• Original Assignee: Clarcor Air Filtration Products Incorporated (Parker-Hannifin Corporation)
• Inventors: Crabtree, LaMonte A., Chesson, Richard Keith Jr., Geil, Ronald Jay Jr., Sinclair, Jeffrey A.
• Primary Examiner(s): Smith, Duane
• Assistant Examiner(s): PHAM, MINH CHAU THI
• Application Number:
  US13/479,791
• Publication Number:
  US 20120318144A1
• Time in Patent Office: 1,111 Days
• Field of Search: 554/82, 554/95, 554/97, 554/99, 555/00, 555/01, 555/02, 555/21, 55D/IG.31, 553/852, 554/84, 554/90, 554/93, 454/187, 210/339, 210/495
• US Class Current: 1/1
• CPC Class Codes: A01K 1/0047 Air-conditioning, e.g. ventilation, of animal housings
• CPC Class Codes: A01K 1/0058 Construction of air inlets or outlets in roofs
• CPC Class Codes: A01K 1/0064 Construction of air inlets or outlets in walls
• CPC Class Codes: B01D 2265/028 Snap, latch or clip connecting means
• CPC Class Codes: B01D 2271/02 Gaskets, sealings
• CPC Class Codes: B01D 46/0001 Making filtering elements
• CPC Class Codes: B01D 46/0005 Mounting of filtering elements within casings, housings or frames B01D46/2422 takes precedence
• CPC Class Codes: B01D 46/0016 Folded frame or housing constructions
• CPC Class Codes: B01D 46/10 Particle separators, e.g. dust precipitators, using filter plates, sheets or pads having plane surfaces
• CPC Class Codes: B01D 46/121 V-type arrangements
• CPC Class Codes: B01D 46/52 Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
• CPC Class Codes: B01D 46/58 connected in parallel
• CPC Class Codes: B01D 46/62 connected in series
• CPC Class Codes: F24F 8/108 using dry filter elements
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

A filter assembly including a rectangular inlet frame having a rectangular inlet opening to receive a primary filter and optional a prefilter. The filter assembly may include a rectangular outlet frame and a housing body that is collapsible to have a flattened shipping state and an erect state. The rectangular inlet frame may also be used as a housing by itself to support and house primary filters and prefilters. A gridwork including one or more grid dividers may be used in the rectangular inlet frame to provide 2 or more openings for receipt of filters.

Claims

1. A filter assembly, comprising:

a filter housing assembly comprising a rectangular inlet frame having a rectangular inlet opening, wherein the rectangular inlet frame defines a rectangular recess having a seating surface in surrounding relation of the rectangular opening;

a primary filter comprising at least one of a V-bank filter and a rectangular filter that includes filter media that is at least 3 inches deep, the primary filter having an outer peripheral flange seated against the seating surface, the primary filter extending through the rectangular inlet opening into the filter housing assembly;

a prefilter upstream of the primary filter and seated against an upstream face of the outer peripheral flange;

a rectangular wall of the inlet frame surrounding the rectangular inlet opening;

a plurality of posts arranged around the rectangular wall;

a first set of retainer clips mounted on the rectangular wall in a first plane releasably securing the primary filter along the seating surface;

a second set of retainer clips mounted on the posts releasably securing the prefilter over the primary filter; and

wherein the first and second sets of clips are rotatable relative to the rectangular inlet frame to have a compression portion that moves over the rectangular recess for causing compression, wherein the clips can be rotated such that the first and second sets of clips are clear of the rectangular recess to allow removal of the primary filter and the prefilter.

2. The filter assembly of claim 1, comprising a first rectangular gasket interposed between the outer peripheral flange of the primary filter and the seating surface forming a seal therebetween.

3. The filter assembly of claim 2, further comprising a second rectangular gasket interposed between the upstream surface of the outer peripheral flange and the prefilter.

4. The filter assembly of claim 1, wherein the rectangular inlet frame is molded of material comprising plastic;

the rectangular inlet frame further including a grid-work along which the rectangular wall is at least partially provided to provide at least two of said rectangular inlet opening with separate primary filters installed into each rectangular inlet opening.

5. The filter assembly of claim 1, wherein the filter assembly is installed in an animal confinement building, the primary filter having a filter media rated to filter a virus from air flow into the building, and wherein the prefilter filters dust to prevent premature plugging of the primary filter.

6. The filter assembly of claim 1, wherein the filter housing assembly further comprises a rectangular outlet frame and a housing body, the housing body being rectangular and interposed between the rectangular inlet frame and the rectangular outlet frame in an assembled state.

7. The filter assembly of claim 1, wherein the filter housing assembly includes only the inlet frame and components carried thereby, the inlet frame being directly mountable to a building structure.

8. The filter assembly of claim 1, wherein the primary filter is rated at least MERV 15 or higher, with a filtration efficiency sufficient to prevent transmission of the PRRSV and sufficient to filter sub-micron-sized viruses from an airflow stream, the prefilter being rated at MERV 14 or lower, the prefilter adapted to filter dust to prevent premature clogging of the primary filter.

21. The filter assembly of claim 1, wherein the first set of retainer clips are positioned laterally outward from the prefilter when the prefilter is seated against the upstream face of the outer peripheral flange such that the first set of retainer clips do not interfere with seating of the prefilter.

23. The filter assembly of claim 1, wherein a mounting location of each of the second retainer clips is positioned further from the seating surface than a mounting location of each of the first retainer clips.

24. The filter assembly of claim 23, wherein the prefilter defines an upstream face against which the second set of retainer clips acts to secure the prefilter, the mounting locations of the second retainer clips being positioned at or upstream of the upstream face of the prefilter when the prefilter is mounted.

9. A filter assembly, comprising:

a rectangular inlet frame having a plurality of rectangular inlet openings, wherein the rectangular inlet frame defines a rectangular recess, and having a seating surface in surrounding relation of each rectangular inlet opening;

the rectangular inlet frame being molded of material comprising plastic;

the rectangular inlet frame further including at least one divider grid to provide at least two of said rectangular inlet openings;

a plurality of primary filters installed into the rectangular inlet openings, each primary filter comprising at least one of a V-bank filter and a rectangular filter that includes filter media that is at least 3 inches deep, each primary filter having an outer peripheral flange seated along the seating surface, each primary filter extending through the rectangular inlet opening;

first retainers mounted on the rectangular inlet frame releasably securing the primary filters along the seating surface; and

the first retainers rotatable about a rotational axis that is perpendicular to the seating surface to selectively secure or release the primary filters from the inlet frame.

10. The filter assembly of claim 9, further comprising:

a prefilter upstream of each primary filter, and seated against an upstream face of the outer peripheral flange thereof.

11. The filter assembly of claim 10, further comprising a rectangular wall of the inlet frame surrounding each rectangular inlet opening, the first retainers comprising first retainer clips mounted to the rectangular wall.

12. The filter assembly of claim 11, further comprising a plurality of posts arranged around the rectangular wall, with second retainer clips mounted on the posts for securing the prefilter over the primary filter.

13. The filter assembly of claim 9, wherein the primary filter being at least a MERV 15 or higher and a filtration efficiency sufficient to prevent transmission of the PRRSV, and sufficient to filter sub-micron sized viruses from an airflow stream.

14. The filter assembly of claim 9, comprising a first rectangular gasket interposed between the outer peripheral flange of each primary filter and the seating surface forming a seal therebetween.

15. The filter assembly of claim 14, further comprising a second rectangular gasket along the outer peripheral flange of each primary filter for sealing against a prefilter.

16. The filter assembly of claim 11, wherein the first retainer clips are rotatably mounted to the inlet frame to have a compression portion that moves over the rectangular recess for causing compression, wherein the first retainer clips can be rotated such that the first retainer clips are clear of the recess to allow removal of each primary filter.

17. A method of servicing the filter assembly of claim 16, comprising:

rotating the first retainer clips to allow clearance to install the primary filter elements;

installing the primary filter elements, one into each rectangular inlet opening; and

thereafter,

rotating the first retainer clips to secure the primary filter elements in the rectangular inlet openings.

18. The method of claim 17, further comprising during the rotating the first retainer clips to secure the primary filter elements simultaneously compressing the primary filters against the seating surface to seal the primary filters against the seating surface.

19. The method of claim 18, further comprising, thereafter, arranging prefilters over the primary filters and securing the prefilters in the rectangular inlet frame.

22. The filter assembly of claim 9, wherein at least one first retainer is configured to simultaneously secure at least two of the primary filters to the inlet frame and is configured such that rotation of the at least one first retainer about the at least one first retainer'"'"'s rotational axis simultaneously releases both of the primary filters.

20. A filter assembly, comprising:

a filter housing assembly comprising a rectangular inlet frame having a rectangular inlet opening, wherein the rectangular inlet frame defines a rectangular recess having a seating surface in surrounding relation of the rectangular opening;

a primary filter comprising at least one of a V-bank filter and a rectangular filter that includes filter media that is at least 3 inches deep, the primary filter having an outer peripheral flange seated against the seating surface, the primary filter extending through the rectangular inlet opening into the filter housing assembly;

a prefilter upstream of the primary filter and seated against an upstream face of the outer peripheral flange;

a rectangular wall of the inlet frame surrounding the rectangular inlet opening;

a plurality of posts arranged around the rectangular wall;

a first set of retainer clips mounted on the rectangular wall in a first plane releasably securing the primary filter along the seating surface;

a second set mounted on the posts releasably securing the prefilter over the primary filter; and

wherein the second set of retainer clips rotate about an axis perpendicular to the upstream face of the outer peripheral flange between an open orientation in which the prefilter can be seated against and unseated from the upstream face of the outer peripheral flange and a locked orientation in which the prefilter is secured against the upstream face of the outer peripheral flange and cannot be unseated from the upstream face of the outer peripheral flange.