Shower enclosure design and assembly methods using prefabricated shower benches

• US 9,049,969 B2
• Filed: 11/12/2012
• Issued: 06/09/2015
• Est. Priority Date: 03/17/2007
• Status: Expired due to Fees

• Current Assignee: Tile Redi LLC
• Original Assignee: Tile Redi LLC
• Inventors: Cook, Joseph R.
• Primary Examiner(s): KATCHEVES, BASIL S
• Application Number:
  US13/674,716
• Publication Number:
  US 20130125362A1
• Time in Patent Office: 939 Days
• Field of Search: 52/35, 52/364, 52/365, 457/8, 466/3, 461/3
• US Class Current: 1/1
• CPC Class Codes: A47K 3/283 Fixed showers pans or trays A47K3/40
• CPC Class Codes: A47K 3/40 Pans or trays
• CPC Class Codes: Y10T 29/49716 Converting
• CPC Class Codes: Y10T 29/49826 Assembling or joining

Abstract

Methods and apparatus for creating a shower or bath enclosure, in which, given a predetermined area in which to create the shower or bath, a given prefabricated water proof bath or shower floor module is too small to occupy the entire available enclosure space. The apparatus includes the use of one or more additional enclosure components, such as one or more shower benches, to occupy a space between an edge or edges of the floor module and the exterior boundary(ies) of the enclosure space.

Claims

1. A process for transforming an enclosure space into a shower or bath enclosure space, the enclosure space defined by a boundary, comprising the steps of:

determining proposed dimensions of the enclosure space;

selecting a prefabricated floor module, said module comprising a floor and at least one sidewall extending upwardly therefrom, said module defining an outer peripheral edge and being adapted to be placed within the enclosure space wherein the outer peripheral edge of the floor module defines an area that is substantially smaller than an area defined by the boundary of the enclosure space;

selecting a shower bench to occupy at least a portion of any open space(s) between the outer peripheral edge of the floor module and the boundary of the enclosure space;

said bench comprising a seat and a legwall extending downwardly from the seat, the legwall defining a lower legwall edge;

said sidewall defining an upper sidewall edge;

installing the bench in such a way that the lower legwall edge rests substantially in registry with the upper sidewall edge; and

installing at least one of tile, stone and marble on a wallboard, the module, and the shower bench, thereby resulting in a tiled shower;

wherein at least one surface of the legwall and at least one surface of the sidewall are substantially co-planar.

2. The method of claim 1, further comprising:

attaching the wallboard in the enclosure space such that a lower edge of the wallboard rests above and is in substantially in registry with an upper peripheral edge of a sidewall of the bench; and

installing at least one of tile, stone and marble on the wallboard, the module, and the shower bench, thereby resulting in a tiled shower.

3. A shower or bath enclosure installed in an enclosure space, the enclosure space defined by a boundary, comprising:

a prefabricated floor module, said module comprising a floor and at least one sidewall extending upwardly therefrom, said sidewall defining an upper sidewall edge, said module defining an outer peripheral edge and being sized and shaped to define an area that is substantially smaller than an area defined by the boundary of the enclosure space, thereby leaving an open area between the outer peripheral edge of the module and the boundary of the space; and

a shower bench which occupies at least a portion of the open area;

said bench comprising a seat and a legwall extending downwardly from the seat, the legwall defining a lower legwall edge;

the lower legwall edge resting substantially in registry with the upper sidewall edge;

wherein at least one surface of the legwall and at least one surface of the sidewall are substantially co-planar.

4. The enclosure of claim 3, further comprising:

a bench backrest extending upwardly from the seat, the backrest defining an upper backrest edge; and

wallboard attached to studs within the enclosure space such that a lower edge of at least a portion of the wallboard rests substantially in registry with the upper backrest edge.

5. The enclosure of claim 4, wherein at least one of tile, stone and marble is attached to one or more of the wallboard, the module, and the shower bench, thereby resulting in a tiled enclosure.

6. A method of installing a tiled shower within an enclosure space bounded by a subfloor and wall studs, the space defined by a boundary, the method including the steps of:

placing a prefabricated shower module in the enclosure space, said module comprising a floor and at least one sidewall extending upwardly therefrom, said sidewall defining an upper sidewall edge, said module defining an outer peripheral edge, an area defined by said module being smaller in at least one dimension than an area defined by the boundary, thereby leaving open area between the outer peripheral edge of the module and the boundary of the space;

placing a prefabricated shower bench in the enclosure space so that the shower bench covers at least a portion of the open area between the outer peripheral edge of the shower module and the boundary of the enclosure space;

said bench comprising a seat and a legwall extending downwardly from the seat, the legwall defining a lower legwall edge; and

installing the bench within the enclosure such that the lower legwall edge rests substantially in registry with the upper sidewall edge;

wherein at least one surface of the legwall and at least one surface of the prefabricated shower module are substantially co-planar.

7. The method of claim 6, further comprising:

a backrest extending upwardly from the seat, the backrest defining an upper backrest edge, attaching wallboard to the enclosure such that a lower edge of the wallboard is substantially in registry with the upper backrest edge.

8. The method of claim 7, further comprising installing at least one of tile, stone and marble on the wallboard, the module, and the prefabricated shower bench, thereby resulting in a tiled enclosure.

9. A method of installing a tiled shower within an enclosure space bounded by a subfloor and wall studs, the subfloor including a plumbing connection communicating with a sewer line, the space defining a boundary, the method including the steps of:

placing a prefabricated shower module in the enclosure space, said module defining an outer peripheral edge, said module including a floor section and at least one sidewall extending upwardly from the floor section, the at least one sidewall ending in an upper sidewall edge;

an area defined by said module being smaller in at least one dimension than an area defined by the boundary, thereby leaving a gap area between said at least one sidewall of the shower module and at least one of said wall studs; and

placing a shower bench in the enclosure space such that the shower bench covers at least a portion of the gap area;

said bench comprising a seat and a legwall extending downwardly from the seat, the legwall defining a lower legwall edge;

said bench further comprising a bench base adapted to support the bench seat and legwall above the subfloor;

the lower legwall edge resting substantially in registry with the upper sidewall edge;

wherein at least one surface of the legwall and at least one surface of the sidewall are substantially co-planar.

10. The method of claim 9, further comprising:

a backrest extending upwardly from the seat, the backrest defining an upper backrest edge, attaching wallboard to the enclosure such that a lower edge of the wallboard rests above and is substantially in registry with the upper backrest edge.

11. The method of claim 10, further comprising installing at least one of tile, stone and marble on the wallboard, the module, and the shower bench, thereby resulting in a tiled enclosure.

12. The method of claim 10, wherein the sidewall and the wallboard do not lie in the same plane.

13. A process for transforming an enclosure space into a shower or bath enclosure, the enclosure space defined by a boundary, comprising the steps of:

determining proposed dimensions of the enclosure space;

specifying a prefabricated floor module, said module comprising a floor and at least one sidewall extending upwardly therefrom, said sidewall defining an upper sidewall edge, said module defining an outer peripheral edge adapted to be placed within the enclosure space wherein the outer peripheral edge of the floor module defines an area that is smaller than an area defined by the boundary of the enclosure space;

specifying a shower bench to occupy at least a portion of any open space(s) between the outer peripheral edge of the floor module and the boundary of the enclosure space, the bench comprising a seat and a legwall extending downwardly from the seat, the legwall defining a lower legwall edge; and

specifying the placement of the bench within the enclosure such that the lower legwall edge rests substantially in registry with the upper sidewall edge and at least one surface of the legwall and at least one surface of the sidewall are substantially co-planar.

14. The method of claim 13, further comprising:

a backrest extending upwardly from the seat, the backrest defining an upper backrest edge, specifying wallboard to be attached to the enclosure such that a lower edge of the wallboard rests above and in substantial registry with the upper backrest edge.

15. The method of claim 14, further comprising specifying the installation of at least one of tile, stone and marble on the wallboard, the module, and the shower bench, thereby resulting in a tiled enclosure.

16. The method of claim 14, wherein the sidewall and the wallboard do not lie in the same plane.