Method for manufacturing polishing pad
First Claim
1. A method for manufacturing a laminated polishing pad, comprising the steps of:
- preparing a cell-dispersed urethane composition by a mechanical foaming method;
feeding a cushion layer in a feeding direction;
while feeding the cushion layer, feeding in the feeding direction a first spacer on the cushion layer so as to be at one end of a width direction of the cushion layer, feeding in the feeding direction a second spacer on the cushion layer so as to be at other end of the width direction of the cushion layer, and feeding in the feeding direction a third spacer on the cushion layer so as to be between the first and second spacers;
continuously discharging said cell-dispersed urethane composition onto a part of said cushion layer where the spacers are not provided;
laminating a face material on said discharged cell-dispersed urethane composition;
curing the cell-dispersed urethane composition to form a polishing layer comprising a polyurethane foam, while controlling its thickness to be uniform, so that a long laminated sheet is formed; and
cutting the long laminated sheet.
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Accused Products
Abstract
A method for manufacturing a polishing pad, which may be laminated, with a small number of manufacturing steps, high productivity and no peeling between a polishing layer and a cushion layer includes preparing a cell-dispersed urethane composition by a mechanical foaming method; continuously discharging the cell-dispersed urethane composition onto a face material, while feeding the face material; laminating another face material on the cell-dispersed urethane composition; curing the cell-dispersed urethane composition, while controlling its thickness to be uniform, so that a polishing layer including a polyurethane foam is formed; cutting the polishing layer parallel to the face into two pieces so that two long polishing layers each including the polishing layer and the face material are simultaneously formed; and cutting the long polishing layers to produce the polishing pad.
71 Citations
6 Claims
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1. A method for manufacturing a laminated polishing pad, comprising the steps of:
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preparing a cell-dispersed urethane composition by a mechanical foaming method; feeding a cushion layer in a feeding direction; while feeding the cushion layer, feeding in the feeding direction a first spacer on the cushion layer so as to be at one end of a width direction of the cushion layer, feeding in the feeding direction a second spacer on the cushion layer so as to be at other end of the width direction of the cushion layer, and feeding in the feeding direction a third spacer on the cushion layer so as to be between the first and second spacers; continuously discharging said cell-dispersed urethane composition onto a part of said cushion layer where the spacers are not provided; laminating a face material on said discharged cell-dispersed urethane composition; curing the cell-dispersed urethane composition to form a polishing layer comprising a polyurethane foam, while controlling its thickness to be uniform, so that a long laminated sheet is formed; and cutting the long laminated sheet. - View Dependent Claims (2, 3, 4, 5, 6)
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Specification