Systems, methods, and devices for sealing LED light sources in a light module
First Claim
1. A light module, comprising:
- a plurality of light emitting diodes (LEDs) coupled to a circuit board;
at least one lens, each lens disposed over at least one LED of the plurality of LEDs; and
an adhesive layer between the circuit board and the lens, wherein the adhesive layer fixes the lens in an optical alignment over the corresponding LED, and wherein the adhesive layer comprises a gas-permeable layer.
5 Assignments
0 Petitions
Accused Products
Abstract
A light module includes one or more LEDs coupled to a circuit board, a lens disposed over at least one LED, and an adhesive layer disposed between each LED and the lens. A flange extends from at least one side of the lens. The adhesive layer fixes the lens in an optical alignment over the corresponding LED. The adhesive layer includes at least one of a non-permeable layer with an adhesive material on the top and bottom surfaces, a gas-permeable layer with an adhesive material on the top and bottom surfaces, a deposited material, and an over mold material. An alignment tool including one or more optical recesses and one or more alignment features is used in the assembly of at least one of an optical assembly and a light module that includes the optical assembly. The alignment tool facilitates precise alignment of the lenses over the LEDs.
190 Citations
20 Claims
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1. A light module, comprising:
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a plurality of light emitting diodes (LEDs) coupled to a circuit board; at least one lens, each lens disposed over at least one LED of the plurality of LEDs; and an adhesive layer between the circuit board and the lens, wherein the adhesive layer fixes the lens in an optical alignment over the corresponding LED, and wherein the adhesive layer comprises a gas-permeable layer. - View Dependent Claims (2, 3, 4, 5, 6)
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7. A light module, comprising:
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a plurality of light emitting diodes (LEDs) coupled to a circuit board; at least one lens, each lens disposed over at least one LED of the plurality of LEDs; and a tape layer disposed between the circuit board and each lens, wherein the tape layer further comprises a top side and a bottom side, the bottom side comprising a first adhesive material and the top side comprising a second adhesive material, and wherein the first adhesive adheres the tape layer to the circuit board. - View Dependent Claims (8, 9, 10, 11, 12, 13)
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14. A light module, comprising:
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a circuit board comprising a top surface; a plurality of light emitting diodes (LEDs) coupled to the circuit board; at least one lens, each lens disposed over at least one LED of the plurality of LEDs, wherein the lens comprises a lens cavity; one or more air channels formed in or on top of the top surface of the circuit board, at least one of the air channels providing fluid communication between at least one lens cavity and another area of the light module. - View Dependent Claims (15, 16, 17, 18, 19, 20)
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Specification