Heat exchange and transport system for retorting apparatus

• US 9,055,756 B2
• Filed: 09/24/2009
• Issued: 06/16/2015
• Est. Priority Date: 09/25/2008
• Status: Active Grant

• Current Assignee: Continuous Retorts Limited
• Original Assignee: Research And Development Systems Limited
• Inventors: Lambert, David
• Primary Examiner(s): ATKISSON, JIANYING CUI
• Application Number:
  US13/120,995
• Publication Number:
  US 20110180232A1
• Time in Patent Office: 2,091 Days
• Field of Search: 993/30, 995/39, 993/59, 993/60, 993/71, 99403-404, 994/09, 994/67, 994/70, 99366-368, 422/26, 422/291, 422/305, 422/292, 422298-299, 426/407, 426/405, 426/412, 426/232, 426/511, 426/512
• US Class Current: 1/1
• CPC Class Codes: A23L 3/001 Details of apparatus, e.g. for transport, for loading or unloading manipulation, pressure feed valves
• CPC Class Codes: A23L 3/025 with packages on a drum with horizontal axis A23L3/022 takes precedence
• CPC Class Codes: A23L 3/12 with packages in intercommunicating chambers through which the heating medium is circulated
• CPC Class Codes: A23L 3/18 while they are progressively transported through the apparatus
• CPC Class Codes: A61L 2/07 Steam
• CPC Class Codes: B65B 55/14 by heat

Abstract

An apparatus for the heat treatment of a product, in particular a product contained within a hermetically sealed pouch or other plastic container, the apparatus having, a heating unit to contain a product as product is brought towards a treatment temperature and pressure, a sterilization unit to contain product at a pre determined treatment temperature and pressure to sterilize product, and a cooling unit to bring a product from the treatment temperature and pressure towards ambient; each unit being selectively sealable from another unit, the apparatus further having: a plurality of conduits carrying heat-exchange fluids allowing heat to be transferred between units; and having a heater, preferably producing steam, to supply heat to the apparatus; a heat-exchange unit enabling heat energy to be transferred from one conduit to another; and a hot well to retain a reservoir of heat exchange fluid at the highest temperature required by the apparatus.

Claims

1. An apparatus for the heat treatment of a product, the product being contained within a plastic container, said apparatus comprising:

at least one heating unit to heat the product contained therein, towards a pre-determined treatment temperature and pressure, said at least one heating unit having means for adjusting the temperature and pressure therein;

a separate sterilization unit having a chamber, said sterilization unit connected in series with said at least one heating unit to permit the product to be transferred from said at least one heating unit to said sterilization unit, said sterilization unit to sterilize the product contained therein at a pre-determined treatment temperature and pressure and having means for adjusting the temperature and pressure therein; and

at least one separate cooling unit connected in series with said sterilization unit to permit the product to be transferred from said sterilization unit to said at least one cooling unit, said at least one cooling unit to cool the product contained therein from said pre-determined treatment temperature and pressure towards ambient and having means for adjusting the temperature and pressure therein;

wherein each of said units comprise means for selectively sealing said unit from said adjacent units, and all of said units are capable of running simultaneously;

a plurality of conduits connected to said units, said conduits carrying heat-exchange fluids, and being arranged to allow heat to be transferred between units;

a heater producing steam coupled to said apparatus to supply heat to said apparatus;

at least one heat-exchange chamber configured to allow heat energy to be transferred from at least one of said conduits to at least another of said conduits; and

a hot well coupled to said apparatus to retain a reservoir of heat exchange fluid at the highest temperature required by said apparatus;

and wherein the product is transported in series through said units, and said means for adjusting the temperature and pressure of said units comprises means for equalizing the temperature and pressure of adjacent units before transportation of the product between adjacent units, through the transfer of said heat-exchange fluids into said unit via said conduits and means for varying the temperature and pressure in said unit once the product has been transferred into said unit, through the transfer of said heat-exchange fluids into said unit via said conduits.

2. The apparatus according to claim 1, further comprising:

a plurality of separate heating units, enabling the heating to be carried out in staged steps.

3. The apparatus according to claim 1, wherein:

said at least one heat-exchange chamber includes a heat pump.

4. The apparatus according to claim 1, further comprising:

a plurality of separate cooling units enabling the cooling to be carried out in staged steps.

5. The apparatus according to claim 1, wherein:

said hot well retains water at a temperature greater than 110°

C.

6. The apparatus according to claim 5, wherein:

the temperature is maintained below 130°

C.

7. The apparatus according to claim 1, further comprising:

at least one magazine to retain the product and convey the product through said apparatus.

8. The apparatus according to claim 7, wherein:

said at least one magazine is rotatably mounted about a central shaft, said shaft being so configured to receive a plurality of magazines.

9. The apparatus according to claim 1, wherein:

heat is conveyed through said apparatus by a liquid.

10. The apparatus according to claim 9, wherein:

fluid acts to exert a force on the product to facilitate motion of the product through said apparatus.

11. The apparatus according to claim 8, wherein:

said shaft and said magazines are surrounded by a casing.

12. The apparatus according to claim 11, wherein:

said casing is of tubular construction.

13. The apparatus according to claim 1, wherein:

excess water in excess of that needed by said apparatus is returned to the heat well.

14. The apparatus according to claim 13, further comprising:

a valve preventing flow of water having a temperature of greater than 125°

C. into said hot well.

15. The apparatus according to claim 1, further comprising:

at least one fan to draw air through said at least one cooling unit to dry the product after cooling.

16. The apparatus according to claim 1, wherein:

the plastic container is a hermetically sealed pouch.

17. The apparatus according to claim 7, wherein:

a fluid acts to exert a force on the product to facilitate rotation of the product within said at least one magazine.