Staple cartridge including collapsible deck

• US 9,055,941 B2
• Filed: 09/23/2011
• Issued: 06/16/2015
• Est. Priority Date: 09/23/2011
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery, Inc. (Johnson & Johnson)
• Inventors: Schmid, Katherine J., Shelton, Frederick E. IV, Baxter, Chester O. III, Aronhalt, Taylor W., Young, Joseph E.
• Primary Examiner(s): Long, Robert
• Application Number:
  US13/242,086
• Publication Number:
  US 20130075450A1
• Time in Patent Office: 1,362 Days
• Field of Search: 2271751-1821
• US Class Current: 1/1
• CPC Class Codes: A61B 17/00491 Surgical glue applicators surgical adhesives A61L24/00; two-component delivery syringes A61M5/19
• CPC Class Codes: A61B 17/0643 with separate closing member, e.g. for interlocking with staple
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/07292 Reinforcements for staple line, e.g. pledgets
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/1155 Circular staplers comprising a plurality of staples
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable or resorptive
• CPC Class Codes: A61B 2017/00314 Separate linked members
• CPC Class Codes: A61B 2017/00327 with actuating members moving in opposite directions
• CPC Class Codes: A61B 2017/00353 one mechanical instrument performing multiple functions, e.g. cutting and grasping
• CPC Class Codes: A61B 2017/00495 for two-component glue
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/0053 Loading magazines or sutures into applying tools
• CPC Class Codes: A61B 2017/00818 Treatment of the gastro-intestinal system
• CPC Class Codes: A61B 2017/00884 enhancing wound closure
• CPC Class Codes: A61B 2017/00893 pharmaceutically effective
• CPC Class Codes: A61B 2017/07228 : Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 : containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07242 : achieving different staple heights during the same shot, e.g. using an anvil anvil having different heights or staples of different sizes
• CPC Class Codes: A61B 2017/0725 : with settable gap between anvil and cartridge, e.g. for different staple heights at different shots
• CPC Class Codes: A61B 2017/07257 : characterised by its anvil
• CPC Class Codes: A61B 2017/07264 : characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: A61B 2017/07271 : characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 : characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 : characterised by its cutter
• CPC Class Codes: A61B 2017/2908 : Multiple segments connected by articulations
• CPC Class Codes: A61B 2017/2919 : details of linkages or pivot points
• CPC Class Codes: A61B 2017/2923 : Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2927 : the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2933 : camming or guiding means
• CPC Class Codes: A61B 2017/2936 : Pins in guiding slots
• CPC Class Codes: A61B 2017/2946 : Locking means
• CPC Class Codes: A61B 2017/320052 : Guides for cutting instruments

Abstract

A staple cartridge for use with a surgical stapler can comprise a cartridge deck and a plurality of staples at least partially positioned within the cartridge deck. In use, the staples can be supported by a first jaw of the surgical stapler and deformed by a second jaw. As the staples are being deformed, the cartridge deck can be pushed, or slid, downwardly relative to the staples.

Claims

1. An end effector for a surgical stapling instrument including an anvil, said end effector comprising:

a staple cartridge, comprising;

a deck comprising a deck surface and a plurality of apertures extending through said deck;

a plurality of staples, wherein each said staple comprises a base and at least two legs extending from said base, and wherein said legs at least partially extend into said apertures; and

a compressible tissue thickness compensator positioned above said deck surface, wherein said tissue thickness compensator comprises a tissue contacting surface and a deck contacting surface, and wherein said deck is movable relative to said tissue contacting surface; and

a staple cartridge support surface configured to support said bases of said staples, wherein said deck is configured to slide relative to said staple cartridge support surface as said legs are deformed by the anvil.

2. The end effector of claim 1, wherein said deck is slidable between an unfired position and a fired position, and wherein said deck is positioned closer to said bases of said staples in said fired position than said unfired position.

3. The end effector of claim 2, wherein said legs of said staples extend through said apertures into said tissue thickness compensator when said deck is in said unfired position.

4. The end effector of claim 1, wherein said staple cartridge support surface comprises a plurality of stationary drivers extending therefrom.

5. The end effector of claim 4, wherein each said driver comprises a recess configured to receive a base of a said staple.

6. The end effector of claim 1, wherein each said aperture is defined by an aperture length, wherein each said base is defined by a base length, and wherein said aperture length is longer than said base length.

10. The end effector of claim 1, wherein a support distance is defined between a first leg support and a second leg support, wherein each said staple comprises a first leg tip and a second leg tip, wherein a staple leg tip width is defined between said first leg tip and said second leg tip, and wherein said staple leg tip width is wider than said support distance, whereby said staple legs are resiliently flexed inwardly when said staples are stored in said apertures.

11. The end effector of claim 1, wherein said deck comprises a plurality of detachable portions.

12. The end effector of claim 1, wherein said deck comprises a plurality of relatively movable portions.

7. An end effector for a surgical stapling instrument including an anvil, said end effector comprising:

a staple cartridge, comprising;

a deck comprising a deck surface and a plurality of apertures extending through said deck, wherein each said aperture comprises a first end and a second end, wherein said deck comprises a plurality of first leg supports extending from said deck surface, wherein each said first leg support at least partially surrounds a said first end of a said aperture, wherein said deck comprises a plurality of second leg supports extending from said deck surface, and wherein each said second leg support at least partially surrounds a said second end of a said aperture;

a plurality of staples, wherein each said staple comprises a base and at least two legs extending from said base, and wherein said legs at least partially extend into said apertures; and

a compressible tissue thickness compensator positioned above said deck surface, wherein said tissue thickness compensator comprises a tissue contacting surface; and

a staple cartridge support surface configured to support said bases of said staples, wherein said deck is configured to slide relative to said staple cartridge support surface as said legs are deformed by the anvil.

8. The end effector of claim 7, wherein said first leg supports and said second leg supports extend into said tissue thickness compensator when said deck is in an unfired position.

9. The end effector of claim 7, wherein each said first leg support comprises a first slot defined along a first axis configured to receive a first staple leg, wherein each said second leg support comprises a second slot defined along a second axis configured to receive a second staple leg, and wherein said first axis is not parallel to said second axis.

13. A staple cartridge for use with a surgical stapler including an anvil, said staple cartridge comprising:

a deck comprising a deck surface and a plurality of apertures extending through said deck;

a plurality of staples, wherein each said staple comprises a base and at least two legs extending from said base, wherein said legs at least partially extend into said apertures, and wherein said deck is slidable toward said bases between an unfired position and a fired position when said staple legs are deformed by the anvil of the surgical stapler; and

a compressible tissue thickness compensator positioned above said deck surface, wherein said tissue thickness compensator comprises a tissue contacting surface, and wherein said deck is movable relative to said tissue thickness compensator.

14. The staple cartridge of claim 13, wherein said legs of said staples extend through said apertures into said tissue thickness compensator when said deck is in said unfired position.

15. The staple cartridge of claim 13, wherein said staple cartridge is configured to be inserted into a channel defined in a surgical stapler, wherein the channel includes a support surface comprising a plurality of stationary drivers extending therefrom, and wherein each stationary driver comprises a slot configured to receive a base of a said staple.

16. The staple cartridge of claim 13, wherein said deck comprises a plurality of detachable portions.

17. The staple cartridge of claim 13, wherein said deck comprises a plurality of relatively movable portions.

18. An end effector for use with a surgical stapling instrument comprising an anvil, said end effector comprising:

a staple cartridge, comprising;

a deck comprising a deck surface and a plurality of apertures extending through said deck;

a compressible tissue thickness compensator positioned above said deck surface, wherein said tissue thickness compensator comprises a tissue contacting surface, and wherein said deck is movable relative to said compressible tissue thickness compensator;

a plurality of staples, wherein each said staple comprises a base and at least two legs extending from said base, wherein said legs at least partially extend into said apertures, and wherein said staples extend at least partially through said apertures into said tissue thickness compensator when said deck is in said unfired position; and

a staple cartridge support surface configured to support said bases of said staples, wherein said deck is configured to slide relative to said staple cartridge support surface as said legs are deformed by the anvil.

19. The end effector of claim 18, further comprising a translatable firing member comprising a cutting surface configured to incise tissue.