Orthopedic fastener

• US 9,055,986 B1
• Filed: 11/12/2014
• Issued: 06/16/2015
• Est. Priority Date: 01/16/2014
• Status: Active Grant

• Current Assignee: Spinal Elements, Inc.
• Original Assignee: Amendia, Inc. (Spinal Elements, Inc.)
• Inventors: Whipple, Dale, Barra, Kenneth Richard
• Primary Examiner(s): Yang, Andrew
• Application Number:
  US14/538,860
• Time in Patent Office: 216 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/8605 Heads, i.e. proximal ends projecting from bone
• CPC Class Codes: A61B 17/8625 Shanks, i.e. parts contacting bone tissue
• CPC Class Codes: A61B 17/863 with thread interrupted or changing its form along shank, other than constant taper
• CPC Class Codes: A61B 17/8635 Tips of screws
• CPC Class Codes: F16B 25/0052 the ridge having indentations, notches or the like in order to improve the cutting behaviour
• CPC Class Codes: F16B 25/0057 the screw having distinct axial zones, e.g. multiple axial thread sections with different pitch or thread cross-sections
• CPC Class Codes: F16B 35/04 with specially-shaped head or shaft in order to fix the bolt on or in an object locking the bolt against turning in the object by the use of accessory parts F16B39/00

Abstract

An orthopedic fastener has a head and a shank. The shank has a leading end portion adjacent a distal tip and a trailing end portion adjacent a head. An intermediate transition is positioned between the leading and trailing end portions. At the intermediate transition, the shank increases in diameter. The leading end portion has a first thread which optionally may include one or more self-tapping cutting grooves extending adjacent the distal tip and through a plurality of the first threads. The trailing end portion has second threads extending toward the head from the intermediate transition. The second threads of the trailing end portion are larger in outer diameter than the first threads in the leading end portion. The intermediate transition has one or more cutting grooves traversing the increasing diameter.

Claims

1. An orthopedic fastener comprising:

a head;

a shank, the shank extending from the head to a distal tip, the shank having a leading end portion adjacent the distal tip and a trailing end portion adjacent the head and an intermediate transition positioned between the leading and trailing end portions, at the intermediate transition the shank increasing in diameter to a larger diameter; and

wherein the leading end portion has a first thread extending adjacent the distal tip through to at least the intermediate transition, and the trailing end portion has a second thread extending toward the head from the intermediate transition, the second thread of the trailing end portion being larger in outer diameter than the first threads in the leading end portion, the intermediate transition having one or more cutting grooves extending from at least a first thread in the intermediate transition through at least one of said second threads to initiate tapping of the second threads into cortical bone, and wherein the one or more cutting grooves in combination with the threads form threads in the bone to hold the fastener, the first thread has a pitch equal that of the second thread and the first thread extends between the distal end to the head, the first thread increasing in outer diameter at the intermediate transition.

2. The orthopedic fastener of claim 1 wherein the second thread extends helically spiraled between the first threads in the trailing end portion.

3. The orthopedic fastener of claim 1 wherein the self-tapping one or more cutting groove allows the larger diameter threads in the trailing end portion to pass through by enlarging or cutting away first threads previously formed at an outer cortical region in the bone to accommodate larger diameter of the second threads to form a larger sized bone thread.

4. The orthopedic fastener of claim 1 wherein a recess is positioned between the head and the trailing end portion.

5. The orthopedic fastener of claim 1 is an implantable metal.

6. The orthopedic fastener of claim 5 wherein the implantable metal is one of titanium, stainless steel or cobalt chrome.

7. The orthopedic fastener of claim 1 further comprises a tulip affixed to the head.

8. The orthopedic fastener of claim 1 wherein the second thread has a pitch half the pitch of the first thread.

9. The orthopedic fastener of claim 8 wherein the first thread has a height greater as measured from the shank to an outer thread diameter in the leading end portion than a height of second thread in the trailing end portion.

10. The orthopedic fastener of claim 1 wherein the fastener has a threaded length of at least 20 mm.

11. The orthopedic fastener of claim 1 wherein the trailing end portion threads extend less than 30 percent the total threaded length.

12. The orthopedic fastener of claim 1 wherein the leading end portion has one or more cutting grooves adjacent the distal tip and extending from at least a first thread in the leading end portion.

13. An orthopedic fastener comprising:

a head;

a shank, the shank extending from the head to a distal tip, the shank having a leading end portion adjacent the distal tip and a trailing end portion adjacent the head and an intermediate transition positioned between the leading and trailing end portions, at the intermediate transition the shank increasing in diameter to a larger diameter; and

wherein the leading end portion has a first thread extending adjacent the distal tip through to at least the intermediate transition, and the trailing end portion has a second thread extending toward the head from the intermediate transition, the second thread of the trailing end portion being larger in outer diameter than the first threads in the leading end portion, the intermediate transition having one or more cutting grooves extending from at least a first thread in the intermediate transition through at least one of said second threads to initiate tapping of the second threads into cortical bone, and wherein the one or more cutting grooves in combination with the threads form threads in the bone to hold the fastener, wherein the first threads at the leading end portion are of a size 6.5 mm and the second threads at the trailing end portion are 7.5 mm, the intermediate transition increasing by 1.0 mm.

14. An orthopedic fastener comprising:

a head;

a shank, the shank extending from the head to a distal tip, the shank having a leading end portion adjacent the distal tip and a trailing end portion adjacent the head and an intermediate transition positioned between the leading and trailing end portions, at the intermediate transition the shank increasing in diameter to a larger diameter; and

wherein the leading end portion has a first thread extending adjacent the distal tip through to at least the intermediate transition, and the trailing end portion has a second thread extending toward the head from the intermediate transition, the second thread of the trailing end portion being larger in outer diameter than the first threads in the leading end portion, the intermediate transition having one or more cutting grooves extending from at least a first thread in the intermediate transition through at least one of said second threads to initiate tapping of the second threads into cortical bone, and wherein the one or more cutting grooves in combination with the threads form threads in the bone to hold the fastener, wherein the first threads at the leading end portion are of a size 8.5 mm and the second threads at the trailing end portion are 10 mm, the intermediate transition increasing by 1.5 mm.

15. An orthopedic fastener comprising:

a head;

a shank, the shank extending from the head to a distal tip, the shank having a leading end portion adjacent the distal tip and a trailing end portion adjacent the head and an intermediate transition positioned between the leading and trailing end portions, at the intermediate transition the shank increasing in diameter to a larger diameter; and

wherein the leading end portion has a first thread with one or more self-tapping cutting grooves extending adjacent the distal tip through a plurality of the first threads, the first thread extending to at least the intermediate transition, and the trailing end portion has a second thread extending toward the head from the intermediate transition, the second thread of the trailing end portion being larger in outer diameter than the first threads in the leading end portion, the intermediate transition having one or more second cutting grooves extending from at least a first thread in the intermediate transition through at least one of said second threads to initiate tapping of the second threads into cortical bone, and wherein the one or more cutting grooves in combination with the threads form threads in the bone to hold the fastener.

16. The orthopedic fastener of claim 15 wherein the first thread has a pitch equal that of the second thread.

17. The orthopedic fastener of claim 16 wherein the first thread extends between the distal end to the head, the first thread increasing in outer diameter at the intermediate transition.

18. The orthopedic fastener of claim 17 wherein the second thread extends helically spiraled between the first threads in the trailing end portion.