Segmented insert for intervertebral support

• US 9,056,015 B2
• Filed: 12/10/2012
• Issued: 06/16/2015
• Est. Priority Date: 03/14/2008
• Status: Active Grant

• Current Assignee: Mazor Robotics, Ltd (Medtronic Plc)
• Original Assignee: Mazor Robotics, Ltd (Medtronic Plc)
• Inventors: Zehavi, Eli, Shoham, Moshe
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): BRAY, STUART SAMUEL
• Application Number:
  US13/709,448
• Publication Number:
  US 20130096682A1
• Time in Patent Office: 918 Days
• Field of Search: 606/249, 623 1711- 1716
• US Class Current: 1/1
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4455 for the fusion of spinal bodies, e.g. intervertebral fusion of adjacent spinal bodies, e.g. fusion cages intervertebral discs A61F2/442
• CPC Class Codes: A61F 2002/30172 T-shaped
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30471 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2002/30563 having elastic means or damping means, different from springs, e.g. including an elastomeric core or shock absorbers
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30594 slotted, e.g. radial or meridian slot ending in a polar aperture, non-polar slots, horizontal or arcuate slots
• CPC Class Codes: A61F 2002/30599 stackable
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/3085 with a threaded, e.g. self-tapping, bone-engaging surface, e.g. external surface
• CPC Class Codes: A61F 2002/4415 elements of the prosthesis being arranged in a chain like manner
• CPC Class Codes: A61F 2220/0041 using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 2220/0091 connected by a hinged linkage mechanism, e.g. of the single-bar or multi-bar linkage type
• CPC Class Codes: A61F 2230/0052 T-shaped
• CPC Class Codes: A61F 2250/0063 Nested prosthetic parts

Abstract

A spinal intervertebral support implant, for fusion or for dynamic stabilization purposes. A rod, preferably in the form of a screw, is inserted obliquely from the pedicle of an inferior vertebra into the body of a neighboring superior vertebra, through the disc space. The rod can be anchored into the body of the superior vertebra by means of a force fit or a screw thread. A pile of elements is disposed on the rod in the disc space like a pile of washers, so that the compression load between vertebrae is carried partly by these elements. These elements can be inserted through the bore through which the rod was inserted in a tightly folded configuration, and deployed into their washer-like form only when in position in the intervertebral space, such that there is no need for any additional incisions.

Claims

1. An intervertebral support system comprising:

a rod having a first end section adapted for post-operative affixing in the body of a first vertebra of a subject, the rod being dimensioned to be inserted through a bore in a pedicle of a second vertebra of said subject, adjacent to said first vertebra;

a plurality of separate solid elements having lateral dimensions substantially larger than that of said bore disposed on said rod in a stack directed between the end faces of said first and second vertebrae of said subject, in the intervertebral region, when said rod is fixed in the body of said first vertebra; and

at least one additional element strung onto said rod, which is dimensioned to pass through said bore and which is irreversibly expandable to a lateral diameter substantially larger than that of said bore, such that said stack can provide intervertebral support between said two adjacent vertebrae of said subject.

2. A system according to claim 1, wherein said at least one additional element comprises a cylinder whose wall includes slotted sections formed by a number of longitudinal slots along a part of its length, said longitudinal slots being positioned at angular locations spaced around the circumference of said cylinder.

3. A system according to claim 2, wherein said slotted sections of said wall of said cylinder are such that when they are bent radially outwards within said intervertabral region, said at least one additional element forms one of said plurality of separate solid elements having lateral dimensions substantially larger than that of said bore.

4. A system according to claim 2, said at least one additional element further comprising at least one mechanical joint formed in said cylinder wall, such that a slotted section of said wall bends preferentially at said at least one mechanical joint.

5. A system according to claim 2, wherein an end of said cylinder from which said longitudinal slots commence, is chamfered in a direction which assists in said radially outward bending of said slotted sections of said wall.

6. A system according to claim 3, said at least one additional element further comprising regions of said slots having widened dimensions, such that said slotted sections of said wall bend preferentially at said regions.

7. A system according to claim 3, said at least one additional element further comprising at least one circumferential groove formed on said cylinder wall, such that said slotted sections of said wall bend preferentially at said at least one circumferential groove.

8. A system according to claim 3, wherein said rod has a sloped shoulder to contact an end of said cylinder, to assist in said radially outward bending of said slotted sections of said wall.

9. A system according to claim 1, wherein when said at least one additional element is passed through said bore and is expanded to said lateral dimension substantially larger than that of said bore, and is added to said stack, said stack substantially fills the height of said intervertebral region.

10. A system according to claim 9, wherein said stack of elements and said rod provide support between said adjacent vertebrae.

11. A system according to claim 1 wherein said rod has a second end section having a threaded portion adapted to be affixed into said pedicle of said second vertebra.

12. A system according to claim 11, further comprising a cap adapted to be fixed to said pedicle to prevent said rod from retracting from said vertebrae.

13. A system according to claim 1, and wherein each element of said plurality of separate solid elements has either a flattened form or a dished form.

14. A system according to claim 1, wherein said first end section adapted for affixing in the body of a first vertebra rod

(a) is a threaded section adapted to be screwed into said body of said first vertebra,

(b) has at least one opening arranged to receive bone cement or bone growth material so as to create a bond to said body of said first vertebra, or

(c) is adapted to be inserted as a forced fit into a hole formed in said body of said first vertebra.

15. A system according to claim 1 and wherein at least one of said elements comprises a shape memory alloy.

16. An intervertebral support system comprising:

a rod having a first end section adapted for affixing in the body of a first vertebra of a subject, the rod being dimensioned to be inserted through a bore in a pedicle of a second vertebra of said subject, adjacent to said first vertebra;

a plurality of separate solid elements having lateral dimensions substantially larger than that of said bore, disposed on said rod in a stack directed between the end faces of said first and second vertebrae of said subject in the intervertebral region when said rod is fixed in the body of said first vertebra, such that said stack provides intervertebral support between said two adjacent vertebrae of a subject,

wherein at least one of said separate solid elements has an undeployed configuration dimensioned to pass through said bore, and a deployed configuration having lateral dimensions substantially larger than that of said bore.

17. A system according to claim 16, wherein said undeployed configuration of at least one of said separate solid elements comprises a cylinder whose wall include slotted sections formed by a number of longitudinal slots along a part of its length, said longitudinal slots being positioned at angular locations spaced around the circumference of said cylinder.

18. A system according to claim 17, wherein said slotted sections of said wall of said cylinder are such that when they are bent radially outwards, said undeployed-configuration of said at least one separate solid element converts to said deployed configuration.

19. A it for providing intervertebral support, comprising:

a rod having a first end section adapted for affixing in the body of a first vertebra of a subject, the rod being dimensioned to be inserted through a bore in a pedicle of a second vertebra of said subject, adjacent to said first vertebra;

a plurality of separate solid elements having central openings for stringing on said rod, said elements having two states, a deployed state having lateral dimensions substantially larger than that of said bore; and

a non-deployed state having lateral dimensions smaller than said bore, such that said elements can be threaded onto said rod in said undeployed state; and

a deploying mechanism to switch said elements from their undeployed state to their deployed state.

20. A kit according to claim 19, wherein said deploying mechanism comprises a sloped shoulder formed on said rod and a pushing device configured to force said elements over said shoulder to deploy said elements.