Universal light emitting diode illumination device and method

• US 9,057,489 B2
• Filed: 08/07/2013
• Issued: 06/16/2015
• Est. Priority Date: 09/12/2003
• Status: Active Grant

• Current Assignee: LEDVANCE LLC (MLS Co. Ltd.)
• Original Assignee: TerraLUX Incorporated
• Inventors: Catalano, Anthony, Harrison, Daniel J.
• Primary Examiner(s): Truong, Bao Q
• Application Number:
  US13/961,498
• Publication Number:
  US 20140036489A1
• Time in Patent Office: 678 Days
• US Class Current: 1/1
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21L 4/02 characterised by the provision of two or more light sources
• CPC Class Codes: F21L 4/027 the light sources being a LED
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 23/06 the elements being coupling devices , e.g. connectors
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 5/048 the lens being a simple lens adapted to cooperate with a point-like source for emitting mainly in one direction and having an axis coincident with the main light transmission direction, e.g. convergent or divergent lenses, plano-concave or plano-convex lenses
• CPC Class Codes: F21V 7/06 with parabolic curvature
• CPC Class Codes: F21V 7/24 characterised by the material
• CPC Class Codes: F21V 7/28 characterised by coatings
• CPC Class Codes: F21Y 2113/13 comprising an assembly of point-like light sources
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H05B 45/3725 Switched mode power supply [SMPS]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]
• CPC Class Codes: Y10S 362/80 Light emitting diode

Abstract

Disclosed is a method and apparatus for providing a light emitting diode and driving circuitry integrated into a component module that will retrofit common incandescent lightbulb applications. The disclosed embodiments will perform with high efficiency at a wide operating voltage range with a very small size allowing for the incorporation within the envelope and form of existing lightbulb bases. Therefore, a single universal LED light bulb module can be used to replace the dozens of conventional LED and incandescent lights currently being used. The electronic circuitries used to drive the LEDs are extremely compact and consequently can be incorporated in nearly any standard bulb base.

Claims

1. An assembly for an illumination device that incorporates a light fixture, the assembly comprising:

a printed circuit board having (i) top and bottom opposed, substantially rectangular surfaces, and (ii) first and second shorter-length sides (a) having lengths less than lengths of the remaining two sides and (b) spanning the top and bottom surfaces;

first and second electrically conductive bumps on opposing ends for (a) use as electrical input and output and (b) direct physical mounting in and direct electrical connection with the light fixture without wires attached to the first and second electrically conductive bumps, wherein (i) the first electrically conductive bump is disposed on the first shorter-length side, (ii) the second electrically conductive bump is disposed on the second shorter-length side, and (iii) the first and second electrically conductive bumps protrude from the first and second shorter-length sides (a) in opposite directions, and (b) in directions substantially parallel to surface normals of the first and second shorter-length sides;

at least one solid-state light emitter electrically connected to the printed circuit board; and

disposed on the printed circuit board, a driving circuit in electrical communication with the electrically conductive bumps and the at least one solid-state light emitter for providing suitable current to the at least one solid-state light emitter.

2. The assembly of claim 1, wherein the at least one solid-state light emitter comprises a plurality of light-emitting diodes disposed on the top surface of the printed circuit board.

3. The assembly of claim 1, wherein at least one of the top or bottom surface of the printed circuit board is reflective.

4. The assembly of claim 1, wherein the driving circuit and the at least one solid-state light emitter are disposed on the top surface of the printed circuit board.

5. The assembly of claim 1, wherein (i) the at least one solid-state light emitter is disposed on the top surface of the printed circuit board and (ii) the driving circuit is disposed on the top and bottom surfaces of the printed circuit board.

6. The assembly of claim 1, wherein (i) the at least one solid-state light emitter is disposed on the top surface of the printed circuit board and (ii) the driving circuit is disposed on the bottom surface of the printed circuit board.

7. The assembly of claim 1, wherein the assembly is compact enough to fit within a standard volume envelope of a bulb for a halogen lamp.

8. The assembly of claim 1, further comprising a heat sink in thermal communication with the at least one solid-state light emitter for conducting heat therefrom.

9. The assembly of claim 1, wherein the at least one solid-state light emitter comprises at least one light-emitting diode chip embedded in a transparent lens.

10. The assembly of claim 1, wherein the driving circuit comprises an AC-to-DC converter.

11. The assembly of claim 1, wherein the driving circuit comprises a high-frequency DC-to-DC converter.

12. The assembly of claim 1, wherein the at least one solid-state light emitter comprises a plurality of light-emitting diodes each emitting light of a different color.

13. The assembly of claim 1, wherein the driving circuit is configured to receive line power on the printed circuit board and supply suitable current to the at least one solid-state light emitter.