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Hydrocarbon gas processing including a single equipment item processing assembly

  • US 9,057,558 B2
  • Filed: 03/22/2011
  • Issued: 06/16/2015
  • Est. Priority Date: 03/31/2010
  • Status: Active Grant
First Claim
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1. A process for the separation of a gas stream containing methane, C2 components, C3 components, and heavier hydrocarbon components into a volatile residue gas fraction and a relatively less volatile fraction containing a major portion of said C2 components, C3 components, and heavier hydrocarbon components or said C3 components and heavier hydrocarbon components wherein(1) said gas stream is divided into first and second portions;

  • (2) said first portion is cooled;

    (3) said second portion is cooled;

    (4) said cooled first portion is combined with said cooled second portion to form a cooled gas stream;

    (5) said cooled gas stream is divided into first and second streams;

    (6) said first stream is cooled to condense substantially all of said first stream and is thereafter expanded to lower pressure whereby the first stream is further cooled;

    (7) said expanded cooled first stream is heated;

    (8) said heated expanded first stream is supplied as a feed between first and second absorbing means housed in a single equipment item processing assembly, said first absorbing means being located above said second absorbing means;

    (9) said second stream is expanded to said lower pressure and is supplied as a bottom feed to said second absorbing means;

    (10) a first distillation vapor steam is collected from an upper region of said first absorbing means and cooled in one or more heat exchange means sufficiently to condense at least a part of the first distillation vapor stream, thereby to supply at least a portion of the heating of step (7);

    (11) said at least partially condensed first distillation vapor stream is supplied to a separating means and is separated therein, thereby forming a condensed stream and a second distillation vapor stream;

    (12) said condensed stream is supplied as a top feed to said first absorbing means;

    (13) said second distillation vapor stream is heated in said one or more heat exchange means, thereby to supply at least a portion of the cooling of steps (2) and (6), and thereafter discharging said heated second distillation vapor stream as said volatile residue gas fraction;

    (14) a distillation liquid stream is collected from a lower region of said second absorbing means and heated in a heat and mass transfer means housed in said processing assembly, thereby to supply at least a portion of the cooling of step (3) while simultaneously stripping the more volatile components from said distillation liquid stream, and thereafter discharging said heated and stripped distillation liquid stream from said processing assembly as said relatively less volatile fraction; and

    (15) the quantities and temperatures of said feed streams to said first absorbing means are effective to maintain the temperature of said upper region of said first absorbing means at a temperature whereby the major portions of the components in said relatively less volatile fraction are recovered.

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