Device and method for monitoring rotor blades of a turbine

• US 9,057,596 B2
• Filed: 09/11/2012
• Issued: 06/16/2015
• Est. Priority Date: 09/16/2011
• Status: Active Grant

• Current Assignee: Meggitt PLC
• Original Assignee: Meggitt PLC
• Inventors: Geisheimer, Jonathan, Xu, Qin, Egger, Grald, Violetti, Maddalena, Skrivervik Favre, Anja
• Primary Examiner(s): KWOK, HELEN C
• Application Number:
  US13/609,863
• Publication Number:
  US 20130068024A1
• Time in Patent Office: 1,008 Days
• Field of Search: 736/60, 736/55, 735/93, 73618-620, 735/87, 702183-188, 324/644
• US Class Current: 1/1
• CPC Class Codes: G01B 15/00 Measuring arrangements characterised by the use of electromagnetic waves or particle radiation, e.g. by the use of microwaves, X-rays, gamma rays or electrons characterised by the use of optical techniques G01B9/00, G01B11/00
• CPC Class Codes: G01B 7/14 for measuring distance or clearance between spaced objects or spaced apertures G01B7/30 takes precedence
• CPC Class Codes: G01N 29/14 using acoustic emission techniques echo of particles G01N29/046; measuring mechanical vibrations or acoustic waves in solids in general G01H1/00

Abstract

A device and a method for monitoring the operational state of rotor blades of a turbine from a position facing the blade tip of a passing rotor blade: A wavesource generates an electromagnetic wave and a wave guide directs the wave towards the blade tip. The waveguide is included in a resonator defining at least one discrete resonance frequency of the wave on the waveguide. An aperture at its front end emits an energy fraction of the wave toward the blade tip. The frequency of the wave is adjusted to the resonance frequency of the resonator at the momentary operation conditions, and a measuring unit compares at least one measurement parameter of the wave directed towards the blade tip with the corresponding measurement parameter of the wave reflected from the blade tip.

Claims

1. A device for monitoring an operational state of rotor blades of a turbine from a position facing a blade tip of a passing rotor blade, the device comprising a wavesource for generating an electromagnetic wave and a waveguide for directing the wave towards the blade tip, wherein said waveguide is included in a resonator defining at least one discrete resonance frequency of the wave on said waveguide and the resonator comprising an aperture at its front end through which an energy fraction of the wave can be emitted towards the blade tip, and the device further comprises a frequency adjusting unit that is configured to set the frequency of the wave to a resonance frequency of said resonator at the momentary operation conditions, and a measuring unit that is configured to compare at least one measurement parameter of the wave emitted towards the blade tip with a corresponding measurement parameter of the wave reflected from the blade tip.

2. The device according to claim 1, wherein said frequency adjusting unit is configured to vary the wave frequency within at least one predetermined frequency range and to determine said resonance frequency on the basis of said frequency variation.

3. The device according to claim 2, wherein said resonator is configured to be resonant for at least one frequency of said frequency range for all temperatures within an intended operation temperature range.

4. The device according to claim 3, wherein said operation temperature range comprises a temperature value of at least 600 K.

5. The device according to claim 1, wherein said resonator consists of a material that is resistant to a temperature of at least 900 K.

6. The device according to claim 1, wherein said measuring unit is configured with logic to relate said comparison of a measurement parameter to a radial gap in between said resonator and the blade tip.

7. The device according to claim 1, wherein said measuring unit is configured with logic to relate said comparison of a measurement parameter to a time difference during which a subsequent passage of one rotor blade or of two different rotor blades occurs.

8. The device according to claim 1, wherein side walls of said resonator are formed by a hollow tube constituting said waveguide.

9. The device according to claim 1, wherein said waveguide is constituted by a central conductor extending coaxially through said resonator.

10. The device according to claim 1, wherein said measurement parameter comprises a phase of the wave.

11. The device according to claim 1, wherein said measurement parameter comprises an amplitude of the wave.

12. The device according to claim 1, wherein said aperture is covered by a protective cap.

13. The device according to claim 1, wherein said wavesource is connected with an excitation probe extending into a cavity of said resonator.

14. The device according to claim 1, wherein a cavity of said resonator is filled with a dielectric material.

15. A turbine comprising the monitoring device according to claim 1.

16. The turbine according to claim 15, wherein said resonator is disposed in such a way that a radial gap in between said front end and the passing blade tip is at most three quarters of the wavelength which corresponds to said wave frequency for all temperatures within an intended operation temperature range.

18. The turbine according to claim 15, wherein said resonator is disposed in such a way that a radial gap in between said front end and the passing blade tip is at most one half of the wavelength which corresponds to said wave frequency for all temperatures within an intended operation temperature range.

19. The device according to claim 1, wherein said resonator consists of a material that is resistant to a temperature of at least 1300 K.

20. The device according to claim 3, wherein said operation temperature range comprises a temperature value of at least 900 K.

21. The device according to claim 3, wherein said operation temperature range comprises a temperature value of at least 1300 K.

17. A method for monitoring an operational state of rotor blades of a turbine from a position facing a blade tip of a passing rotor blade, in which an electromagnetic wave is generated by a wavesource and directed towards the blade tip, wherein the wave is generated in a resonator defining at least one discrete resonance frequency of the wave, the frequency of the wave being set to a resonance frequency of said resonator at the momentary operation conditions, wherein an energy fraction of the wave is emitted from the resonator towards the blade tip, and wherein at least one measurement parameter of the wave directed towards the blade tip is compared with a corresponding measurement parameter of the wave reflected from the blade tip.