Device for monitoring an electrochemical gas sensor

• US 9,057,690 B2
• Filed: 12/15/2011
• Issued: 06/16/2015
• Est. Priority Date: 03/27/2008
• Status: Active Grant

• Current Assignee: Sensor Electronics Corp.
• Original Assignee: Sensor Electronics Corp.
• Inventors: Smith, Patrick G.
• Primary Examiner(s): Hendricks, Keith
• Assistant Examiner(s): CARLSON, KOURTNEY SALZMAN
• Application Number:
  US13/326,917
• Publication Number:
  US 20120086502A1
• Time in Patent Office: 1,279 Days
• Field of Search: 204400-429
• US Class Current: 1/1
• CPC Class Codes: G01N 27/404 Cells with anode, cathode and cell electrolyte on the same side of a permeable membrane which separates them from the sample fluid , e.g. Clark-type oxygen sensors
• CPC Class Codes: G01N 33/007 Arrangements to check the analyser calibrating G01N33/0006

Abstract

An electrochemical gas sensor testing device that includes a test signal generator that generates a multiplexed signal that includes a first test signal that includes alternating current (AC) and is free from a direct current (DC) component and a second signal that includes a DC bias voltage, an electrochemical cell that includes a counter electrode, a sensing electrode, and an electrolyte, the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other, the counter electrode being in electrical communication with the signal generator to receive the multiplexed signal generated by the signal generator, and a processor that receives an AC signal from the sensing electrode and that analyzes the AC signal.

Claims

1. An electrochemical gas sensor testing device comprising:

a potentiometer configured to generate a multiplexed signal comprising a first test signal comprising alternating current (AC) and being free from a direct current (DC) component, and a second signal comprising a DC bias voltage;

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte,

the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other,

the counter electrode being in electrical communication with the potentiometer so as to receive the multiplexed signal generated by the potentiometer; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal.

2. The device of claim 1, wherein the processor is programmed to send a signal to the potentiometer to generate the multiplexed signal.

3. An electrochemical gas sensor testing device comprising:

a variable gain amplifier that generates a multiplexed signal comprising a first test signal comprising alternating current (AC) and being free from a direct current (DC) component, and a second signal comprising a DC bias voltage;

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte,

the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other,

the counter electrode being in electrical communication with the variable gain amplifier so as to receive the multiplexed signal generated by the variable gain amplifier; and

a processor that receives the AC test signal from the sensing electrode and that is programmed W analyze the AC test signal.

4. An electrochemical gas sensor testing device comprising:

a signal generator that generates a multiplexed signal comprising a first test signal comprising alternating current (AC) and being free from a direct current (DC) component, and a second signal comprising a DC bias voltage;

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses,

the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other,

the counter electrode being in electrical communication with the signal generator so as to receive the multiplexed signal generated by the signal generator; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal and to simultaneously analyze a DC signal corresponding to the concentration of gas present in the electrochemical cell and the AC test signal.

5. An electrochemical gas sensor testing device comprising:

a signal generator that generates a multiplexed signal comprising a first test signal comprising alternating current (AC) and being free from a direct current (DC) component, and a second signal comprising a DC bias voltage;

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses,

the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other,

the counter electrode being in electrical communication with the signal generator so as to receive the multiplexed signal generated by the signal generator; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal and to compare a first AC signal that corresponds to the AC test signal to a second AC signal that corresponds to the AC test signal taken at a different point in time relative to the first AC signal.

6. An electronic circuit for determining whether an electrochemical cell is functioning, the circuit comprising:

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses;

a single signal generator that simultaneously applies an AC test signal and a DC bias voltage to the electrochemical cell; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal.

7. An electronic circuit for determining whether an electrochemical cell is functioning, the circuit comprising:

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses;

a variable gain amplifier that applies an AC test signal and a DC bias voltage to the electrochemical cell; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal.

8. An electronic circuit for determining whether an electrochemical cell is functioning, the circuit comprising:

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses;

a potentiometer that applies an AC test signal and a DC bias voltage to the electrochemical cell; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal.

9. An electrochemical gas sensor testing device comprising;

a signal generator that generates a multiplexed signal comprising a first test signal comprising alternating current (AC) and being free from a direct current (DC) component, and a second signal comprising a DC bias voltage;

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses,

the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other,

the counter electrode being in electrical communication with the signal generator so as to receive the multiplexed signal generated by the signal generator; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal and to determine the condition of the electrochemical cell based on the received AC test signal.

10. An electrochemical gas sensor testing device comprising:

a signal generator that generates a multiplexed signal comprising a first test signal comprising alternating current (AC) and being free from a direct current (DC) component, and a second signal comprising a DC bias voltage;

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses,

the counter electrode and the sensing electrode being in electrical communication with the electrolyte and each other,

the counter electrode being in electrical communication with the signal generator so as to receive the multiplexed signal generated by the signal generator; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal and to determine whether or not the electrochemical cell is functioning properly based on the AC test signal.

11. An electronic circuit for determining whether an electrochemical cell is functioning, the circuit comprising:

an electrochemical cell comprising

a counter electrode,

a sensing electrode, and

an electrolyte in which gas diffuses;

a single signal generator that applies an AC test signal and a DC bias voltage to the electrochemical cell; and

a processor that receives the AC test signal from the sensing electrode and that is programmed to analyze the AC test signal and to determine whether or not the cell is functioning properly based on the AC test signal.