Detector for clogged filters

• US 9,061,229 B1
• Filed: 05/29/2014
• Issued: 06/23/2015
• Est. Priority Date: 04/27/2012
• Status: Active Grant

• Current Assignee: Filtersmarts, Inc.
• Original Assignee: Filtersmarts, Inc.
• Inventors: Wilson, David J. Jr., Morris, Douglas
• Primary Examiner(s): Suglo, Janet
• Assistant Examiner(s): DALBO, MICHAEL J
• Application Number:
  US14/290,025
• Time in Patent Office: 390 Days
• Field of Search: 702/34, 702/35
• US Class Current: 1/1
• CPC Class Codes: B01D 46/0086 Filter condition indicators
• CPC Class Codes: G01N 21/59 Transmissivity G01N21/25 takes precedence
• CPC Class Codes: G01N 2201/06 Illumination; Optics

Abstract

A clogged filter detector has a transmitter and a sensor which are held in place by a transmitter bracket and a sensor bracket, respectively. The transmitter emits a beam of electromagnetic radiation, and the sensor is positioned in the path of this beam at a point such that the beam travels through a filter between the transmitter and the sensor. The transmitter and sensor are mis-aligned with the air flow at the point where the beam contacts the filter. The transmitter alternates between a transmitting mode and a dormant mode, and the transmitter emits a plurality of electromagnetic pulses during each transmitting mode.

Claims

1. A clogged filter detector comprising:

a. a transmitter that emits a pulse of electromagnetic radiation;

b. a receiver sensor;

c. a transmitter bracket connected to the transmitter, where the transmitter bracket secures the transmitter such that the pulse of electromagnetic radiation contacts a filter at a measurement point, and where the transmitter bracket secures the transmitter in a position that is mis-aligned with an air flow through the filter at the measurement point;

d. a sensor bracket connected to the sensor, where the sensor bracket secures the sensor in a position that is mis-aligned with the air flow through the filter at the measurement point, and where the sensor bracket secures the sensor in the path of the transmitted pulse of electromagnetic radiation in a position such that the transmitted pulse of electromagnetic radiation passes through the filter between the transmitter and the sensor;

e. a controller that controls the transmitter such that the transmitter is alternatively in a transmitting mode having an associated transmitting mode time period or a dormant mode, and where the transmitter emits a predefined number of multiple pulses of electromagnetic radiation during each transmitting mode time period;

f. a non-transitory tangible media containing software or firmware encoded thereon for operation by one or more processors, wherein the one or more processors reduce the impact of background noise reflected in sensor readings by determining an average sensor reading value for the transmitting mode time period based on the sensor readings associated with the predefined number of multiple pulses within the transmitting mode time period; and

wherein the dormant mode is of a variable length and wherein the controller shortens the time between variable length dormant modes based at least in part on instruction from one or more processors that the filter is nearing a clogging level.

2. The filter detector of claim 1 where the total periods of inactivity between pulses during the transmitting mode are at least five times greater than the total time the transmitter emits a pulse of electromagnetic radiation during the transmitting mode.

3. The filter detector of claim 1 wherein the one or more processors and the controller are connected such that the sensor is activated when the transmitter is transmitting a pulse of electromagnetic radiation.

4. The filter detector of claim 1 further comprising:

g. a calibration switch connected to the one or more processors, where the processors calibrate the filter detector at a set calibration delay time interval after the calibration switch is activated by measuring a calibration sensor reading, and where clogging level of the filter is determined by comparing the sensor reading during the transmitting mode time period to the calibration sensor reading; and

wherein the filter detector transmits a notice when the measured clogging level reaches a set clogged level for two or more consecutive clogging level measurements.

5. The filter detector of claim 1 where the transmitter is powered by a battery.

6. A clogged filter detector comprising:

a. a transmitter that emits a beam of electromagnetic radiation;

b. a sensor;

c. a controller that controls the transmitter such that the transmitter is alternatively in either a transmitting mode having an associated transmitting mode time period or a dormant mode, and where the transmitter emits a predefined number of multiple beams of electromagnetic radiation during each transmitting mode time period;

d. a non-transitory tangible media containing software or firmware encoded thereon for operation by the one or more processors, wherein the one or more processors determine the average sensor reading value for the transmitting mode time period based on the sensor readings associated with the predefined number of multiple beams within the transmitting mode time period; and

wherein the dormant mode is of a variable length and wherein the controller shortens the time between variable length dormant modes based at least in part on instruction from one or more processors that the filter is nearing a clogging level.

7. The clogged filter detector of claim 6 further comprising:

e. a transmitter bracket connected to the transmitter, where the transmitter bracket secures the transmitter such that the beam of electromagnetic radiation contacts a filter at a measurement point, and where the transmitter bracket secures the transmitter in a position that is mis-aligned with an air flow through the filter at the measurement point;

f. a sensor bracket connected to the sensor, where the sensor bracket secures the sensor in a position that is mis-aligned with the air flow through the filter at the measurement point, and where the sensor bracket secures the sensor in the path of the transmitted beam of electromagnetic radiation in a position such that the transmitted beam of electromagnetic radiation passes through the filter between the transmitter and the sensor.

8. The clogged filter detector of claim 6 further comprising a notice, where the filter detector transmits the notice when the clogging level reaches a set clogged level for two or more consecutive clogging level measurements.

9. The clogged filter detector of claim 8 where the notice is at least one of a text message, an e-mail, or a telephone call.

10. The clogged filter detector of claim 6 where a peak wavelength at which the transmitter emits electromagnetic radiation is within 50 nanometers of a peak sensitivity of the sensor.

11. The clogged filter detector of claim 6 wherein the determination of whether the filter is nearing a clogging level is based at least in part on the average sensor reading value from the transmitting mode time period.

12. A clogged filter detector comprising:

a. a transmitter that is alternatively in a transmitting mode or a dormant mode, wherein the transmitter emits a predefined number of multiple pulses of electromagnetic radiation when in the transmitting mode during a transmitting mode time period;

b. a sensor that produces an electrical current when contacted by a pulse of electromagnetic radiation, and where a sensor reading is based on the electrical current produced;

c. a transmitter bracket connected to the transmitter;

d. a sensor bracket connected to the sensor;

e. a non-transitory tangible media containing software or firmware encoded thereon for operation by the one or more processors, wherein the one or more processors determine a sensor reading value for the transmitting mode time period based on the sensor readings associated with the pulses within the transmitting mode time period, and wherein the determination of whether the filter is nearing a clogging level is based at least in part on the sensor reading value from the transmitting mode time period; and

wherein the dormant mode is of a variable length and the time period between variable length dormant modes based at least in part on whether the filter is nearing a clogging level.

13. The clogged filter detector of claim 12 further comprising:

f. a transmitter bracket connected to the transmitter, where the transmitter bracket secures the transmitter such that the beam of electromagnetic radiation contacts a filter at a measurement point, and where the transmitter bracket secures the transmitter in a position that is mis-aligned with an air flow through the filter at the measurement point;

g. a sensor bracket connected to the sensor, where the sensor bracket secures the sensor in a position that is mis-aligned with the air flow through the filter at the measurement point, and where the sensor bracket secures the sensor in the path of the transmitted beam of electromagnetic radiation in a position such that the transmitted beam of electromagnetic radiation passes through the filter between the transmitter and the sensor.

14. The clogged filter detector of claim 13 further comprising:

h. a calibration switch connected to at least one other component of the filter detector, where the one or more processors measure a calibration sensor reading at a set calibration delay time interval after the calibration switch is activated, and where a clogging level is determined by comparing the sensor reading during the transmitting mode time period to the calibration sensor reading.

15. The clogged filter detector of claim 14 further comprising:

i. a computer, where the one or more processors transmit the clogging level to the computer; and

wherein the computer transmits a notice when the clogging level reaches a set clogged level.

16. The clogged filter detector of claim 12 wherein the sensor and the transmitter are located in separate housings.

17. The clogged filter detector of claim 12 where a notice to the user is at least one of a text message, an e-mail message, a telephone call, a radio transmittance, and a page.

18. The clogged filter detector of claim 17 where the notice is transmitted if the clogging level reaches the set clogged level for two or more consecutive clogging level calculations.