Extruder

• US 9,061,442 B2
• Filed: 02/24/2014
• Issued: 06/23/2015
• Est. Priority Date: 03/01/2013
• Status: Active Grant

• Current Assignee: Gneuss GmbH
• Original Assignee: Gneuss GmbH
• Inventors: Gneuss, Detlef, Gneuss, Stephan, Gneuss, Daniel
• Primary Examiner(s): KENNEDY, TIMOTHY J
• Application Number:
  US14/187,427
• Publication Number:
  US 20140245891A1
• Time in Patent Office: 484 Days
• Field of Search: 425/203, 425/204, 366/75, 366/76.4, 366/83, 366/85, 366/89, 366/291, 366/301
• US Class Current: 1/1
• CPC Class Codes: B29B 7/485 with three or more shafts provided with screws
• CPC Class Codes: B29B 7/826 Apparatus therefor
• CPC Class Codes: B29B 7/845 Venting, degassing or removing evaporated components in devices with rotary stirrers
• CPC Class Codes: B29B 7/847 Removing of gaseous components before or after mixing
• CPC Class Codes: B29C 48/03 characterised by the shape of the extruded material at extrusion
• CPC Class Codes: B29C 48/38 using two or more serially arranged screws in the same barrel
• CPC Class Codes: B29C 48/385 using two or more serially arranged screws in separate barrels
• CPC Class Codes: B29C 48/425 using three or more screws serially arranged screws B29C48/38, B29C48/385
• CPC Class Codes: B29C 48/435 Sub-screws
• CPC Class Codes: B29C 48/44 Planetary screws
• CPC Class Codes: B29C 48/767 through a degassing opening of a barrel

Abstract

An extruder has an intake barrel, a degassing drum connected to, downstream from, and coaxial with the intake barrel, and an output barrel connected to, downstream from, and coaxial with the intake barrel and degassing drum. A driven shaft extends through the drum and barrels and is rotated for forming a plastic melt and advancing the melt through the intake barrel, degassing drum, and output barrel. A plurality of degassing screws surround the driven shaft in the degassing drum. A screw guide rotationally fixed to the shaft has respective seats for the degassing screws. Respective drive gears rotationally fixed but removably mounted on the degassing screws are received in respective seats in a gear guide separate from the screw guide and rotationally fixed to the shaft. A ring gear is rotationally fixed but removably mounted in the degassing drum and meshes with the drive gears.

Claims

1. An extruder for producing a polymer melt, the extruder comprising:

an intake barrel extending along an axis and defining a melt-travel direction;

a degassing drum connected to, downstream from, and coaxial with the intake barrel;

an output barrel connected to, downstream from, and coaxial with the intake barrel and degassing drum;

a driven shaft extending along the axis through the drum and barrels;

means for rotating the shaft for forming a plastic melt and advancing the melt in the travel direction sequentially through the intake barrel, degassing drum, and output barrel;

a plurality of axially extending degassing screws surrounding and angularly spaced around the driven shaft in the degassing drum;

a screw guide rotationally fixed to the shaft and having respective seats for the degassing screws;

respective drive gears rotationally fixed but removably mounted on the degassing screws;

a gear guide separate from the screw guide, rotationally fixed to but removably mounted on the shaft, and having respective seats holding the drive gears;

a ring gear rotationally fixed but removably mounted in the degassing drum and meshing with the drive gears; and

upstream and downstream cones mounted on the shaft and axially flanking the guides and degassing screws.

2. The extruder defined in claim 1, wherein the ring and gear guides are secured by axially extending splines to the shaft.

3. The extruder defined in claim 1, wherein the drive gears are splined to the respective degassing screws.

4. The extruder defined in claim 1, wherein the gear guide axially abuts the downstream cone.

5. The extruder defined in claim 4, wherein the upstream cone is fixed permanently to the gear guide and the downstream cone is fixed to the downstream cone.

6. The extruder defined in claim 4, wherein the gear guide is fixed to one of the cones.

7. The extruder defined in claim 6, wherein the gear guide is unitary with the one cone.

10. The extruder defined in claim 1 wherein the shaft is formed by an upstream part in one of barrels and a downstream part in the degassing drum and the other barrel, the upstream and downstream parts having interengaging screwthreads joining them axially together.

12. The extruder defined in claim 1, wherein the shaft is formed with at least one axial passage adapted for the throughflow of a temperature-control fluid.

13. The extruder defined in claim 1, wherein the shaft is formed as a screw in each of the barrels.

8. An extruder for producing a polymer melt, the extruder comprising:

an intake barrel extending along an axis and defining a melt-travel direction;

a degassing drum connected to, downstream from, and coaxial with the intake barrel;

an output barrel connected to, downstream from, and coaxial with the intake barrel and degassing drum;

a driven shaft extending along the axis through the drum and barrels;

means for rotating the shaft for forming a plastic melt and advancing the melt in a travel direction sequentially through the intake barrel, degassing drum, and output barrel;

a plurality of axially extending degassing screws surrounding and angularly spaced around the driven shaft in the degassing drum;

a screw guide rotationally fixed to the shaft and having respective seats for the degassing screws;

respective drive gears rotationally fixed but removably mounted on the degassing screws;

a gear guide separate from the screw guide, rotationally fixed to the shaft, formed with passages through which a coolant can be passed, and having respective seats holding the drive gears; and

a ring gear rotationally fixed but removably mounted in the degassing drum and meshing with the drive gears.

9. An extruder for producing a polymer melt, the extruder comprising:

an intake barrel extending along an axis and defining a melt-travel direction;

a degassing drum connected to, downstream from, and coaxial with the intake barrel;

an output barrel connected to, downstream from, and coaxial with the intake barrel and degassing drum;

a driven shaft extending along the axis through the drum and barrels;

means for rotating the shaft for forming a plastic melt and advancing the melt in the travel direction sequentially through the intake barrel, degassing drum, and output barrel;

a plurality of axially extending degassing screws surrounding and angularly spaced around the driven shaft in the degassing drum;

a screw guide rotationally fixed to the shaft and having respective seats for the degassing screws;

respective drive gears rotationally fixed but removably mounted on the degassing screws;

a gear guide separate from the screw guide, rotationally fixed to but removably mounted on the shaft, and having respective seats holding the drive gears, the gear guide being formed with adjustable passages through which adjustable volumes of polymer melt can be conveyed in order to reduce flow resistance moving past the drive gears to the degassing screws; and

a ring gear rotationally fixed but removably mounted in the degassing drum and meshing with the drive gears.

11. An extruder for producing a polymer melt, the extruder comprising:

an intake barrel extending along an axis and defining a melt-travel direction;

a degassing drum connected to, downstream from, and coaxial with the intake barrel;

an output barrel connected to, downstream from, and coaxial with the intake barrel and degassing drum;

a driven shaft extending along the axis through the drum and barrels;

means for rotating the shaft for forming a plastic melt and advancing the melt in the travel direction sequentially through the intake barrel, degassing drum, and output barrel;

a plurality of axially extending degassing screws surrounding and angularly spaced around the driven shaft in the degassing drum;

a screw guide rotationally fixed to the shaft and having respective seats for the degassing screws;

respective drive gears rotationally fixed but removably mounted on the degassing screws;

a gear guide separate from the screw guide, rotationally fixed to but removably mounted on the shaft, and having respective seats holding the drive gears;

a ring gear rotationally fixed but removably mounted in the degassing drum and meshing with the drive gears; and

upstream and downstream cones mounted on the shaft and axially flanking the guides and degassing screws, the upstream part being formed with a shoulder bearing axially downstream on the upstream cone and the downstream part being formed with a shoulder bearing axially upstream on the downstream cone such that screwing together the upstream and downstream parts axially clamps the guides between the cones.