Methods of forming packaged semiconductor light emitting devices having front contacts by compression molding
First Claim
1. A method of packaging a semiconductor light emitting device, comprising:
- providing a substrate having the semiconductor light emitting device on a front face thereof and a contact on the front face thereof, wherein the light emitting device is electrically connected to the contact on the front face of the substrate;
providing a mask covering a first portion of the contact, wherein a second portion of the contact is free of the mask;
compression molding an optical element on the front face of the substrate over the semiconductor light emitting device and a residual coating over a region of the front face of the substrate including the contact, including applying heat to cure the optical element and residual coating; and
removing the residual coating and the mask from the first portion of the contact without damaging the contact to form a compression molded lens that covers the semiconductor light emitting device and the second portion of the contact.
3 Assignments
0 Petitions
Accused Products
Abstract
Methods of packaging a semiconductor light emitting device include providing a substrate having the semiconductor light emitting device on a front face thereof and a contact on a front face thereof, wherein the light emitting device is electrically connected to the contact on the front face of the substrate. The substrate is compression molded to form an optical element on the front face of the substrate over the semiconductor light emitting device and a residual coating over a region of the front face of the substrate including the contact. The residual coating over the contact may be removed without damaging the contact. Packaged semiconductor light emitting devices are also provided.
55 Citations
22 Claims
-
1. A method of packaging a semiconductor light emitting device, comprising:
-
providing a substrate having the semiconductor light emitting device on a front face thereof and a contact on the front face thereof, wherein the light emitting device is electrically connected to the contact on the front face of the substrate; providing a mask covering a first portion of the contact, wherein a second portion of the contact is free of the mask; compression molding an optical element on the front face of the substrate over the semiconductor light emitting device and a residual coating over a region of the front face of the substrate including the contact, including applying heat to cure the optical element and residual coating; and removing the residual coating and the mask from the first portion of the contact without damaging the contact to form a compression molded lens that covers the semiconductor light emitting device and the second portion of the contact. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18)
-
-
19. A method of packaging a plurality of semiconductor light emitting devices, comprising:
-
providing a substrate having the plurality of semiconductor light emitting devices and a plurality of contacts on a front face thereof, wherein the plurality of light emitting devices are electrically connected to the plurality of contacts on the front face of the substrate; providing a mask covering the front side plurality of contacts; compression molding a plurality of optical elements on the front face of the substrate over the plurality of semiconductor light emitting devices and a residual coating over a region of the front face of the substrate including the plurality of contacts, including applying heat to cure the plurality of optical elements and residual coating; removing the residual coating over at least a portion of the plurality of contacts without damaging the plurality of contacts by cutting the residual coating in a pattern corresponding to the mask, wherein cutting the residual coating comprises cutting the residual coating with a hot knife, the hot knife having a two-dimensional pattern corresponding to the pattern cut in the residual coating and wherein cutting the residual coating comprises cutting the residual coating with a single direction motion of the hot knife into the residual coating; and removing the mask and the overlying residual coating thereon to expose the plurality of front side contacts. - View Dependent Claims (20, 21)
-
-
22. A method of packaging a semiconductor light emitting device, comprising:
-
providing a substrate having the semiconductor light emitting device on a front face thereof and a contact on the front face thereof, wherein the light emitting device is electrically connected to the contact on the front face of the substrate; compression molding an optical element on the front face of the substrate over the semiconductor light emitting device and a residual coating over a region of the front face of the substrate including the contact, including applying heat to cure the optical element and residual coating; and removing the residual coating over at least a portion of the contact without damaging the contact by cutting, with a single direction motion, into the residual coating with a hot knife having a two-dimensional pattern.
-
Specification