Non-contact current-sensing and voltage-sensing clamp

• US 9,063,184 B2
• Filed: 11/20/2012
• Issued: 06/23/2015
• Est. Priority Date: 02/09/2011
• Status: Expired due to Fees

• Current Assignee: International Business Machines Corporation
• Original Assignee: International Business Machines Corporation
• Inventors: Carpenter, Gary D., El-Essawy, Wael, Ferreira, Alexandre Peixoto, Keller, Thomas Walter, Rajamani, Karthick, Rubio, Juan C., Schappert, Michael A.
• Primary Examiner(s): Phan, Huy Q
• Assistant Examiner(s): RIOS RUSSO, RAUL J
• Application Number:
  US13/682,112
• Publication Number:
  US 20130076343A1
• Time in Patent Office: 945 Days
• Field of Search: 324126-127, 324/142, 324/202, 324/244, 324/252
• US Class Current: 1/1
• CPC Class Codes: G01R 1/22 Tong testers acting as secondary windings of current transformers
• CPC Class Codes: G01R 15/142 Arrangements for simultaneous measurements of several parameters employing techniques covered by groups G01R15/14 - G01R15/26
• CPC Class Codes: G01R 15/16 using capacitive devices
• CPC Class Codes: G01R 15/207 Constructional details independent of the type of device used
• CPC Class Codes: G01R 19/00 Arrangements for measuring currents or voltages or for indicating presence or sign thereof G01R5/00 takes precedence; for measuring bioelectric currents or voltages A61B5/24
• CPC Class Codes: G01R 33/02 Measuring direction or magnitude of magnetic fields or magnetic flux G01R33/20 takes precedence
• CPC Class Codes: G01R 33/072 Constructional adaptation of the sensor to specific applications
• CPC Class Codes: G01R 33/09 Magnetoresistive devices
• CPC Class Codes: G01R 33/093 using multilayer structures, e.g. giant magnetoresistance sensors thin magnetic films H01F10/00
• CPC Class Codes: G01R 35/005 Calibrating; Standards or reference devices, e.g. voltage or resistance standards, "golden" references G01R33/0035, G01R35/002 take precedence

Abstract

A clamping current and voltage sensor provides an isolated and convenient technique for measuring current passing through a conductor such as an AC branch circuit wire, as well as providing an indication of an electrostatic potential on the wire, which can be used to indicate the phase of the voltage on the wire, and optionally a magnitude of the voltage. The device includes a body formed from two handle portions that contain the current and voltage sensors within an aperture at the distal end, which may be a ferrite cylinder with a hall effect sensor disposed in a gap along the circumference to measure current, or alternatively a winding provided through the cylinder along its axis and a capacitive plate or wire disposed adjacent to, or within, the ferrite cylinder to provide the indication of the voltage. When the handles are compressed the aperture is opened to permit insertion of a wire for measurement.

Claims

1. A sensor for sensing an electric potential on a wire of a power distribution system and a current passing through the wire, the sensor comprising:

a sensor clamp body including a pair of handles disposed at a proximal end thereof and a hinge mechanism coupling the pair of handles, so that compressing the pair of handles opens an aperture at a distal end of the sensor clamp body for receiving the wire, and wherein the hinge mechanism includes a restoring spring to close the aperture around the wire when the pair of handles is released;

a current-sensing device disposed within the sensor clamp body for providing a first output indicative of the current passing through the wire;

a voltage-sensing device integrated in the sensor clamp body for providing a second output indicative of the electric potential on the wire, wherein the voltage-sensing device and the current-sensing device do not make electrical contact with the wire, wherein the voltage-sensing device has a first terminal for providing the second output and a second terminal; and

a selector circuit coupled to the voltage-sensing device for selecting between a measurement mode and a calibration mode, wherein in the calibration mode, the selector circuit couples the first terminal and the second terminal of the voltage-sensing device to a current source that causes a calibration current of predetermined magnitude to be conducted through the voltage-sensing device and to a current-measuring circuit that measures the first output of the current-sensing device to obtain a current measurement calibration value when the selector circuit selects the calibration mode, and wherein when the selector circuit selects the measurement mode, the current-measuring circuit adjusts a value of the first output in conformity with the current measurement calibration value.

2. The sensor of claim 1, wherein the voltage-sensing device comprises at least one metal cylinder portion disposed within the aperture and through which the wire is disposed when the sensor is coupled to the wire, wherein the second output is an electrical connection to the at least one metal cylinder portion, whereby the wire is capacitively coupled to the second output.

3. The sensor of claim 1, wherein the voltage-sensing device comprises a second wire inserted into the aperture, wherein the second output is an electrical connection to the second wire.

4. The sensor of claim 1, wherein the current-sensing device comprises:

at least two ferrite cylinder portions disposed within the aperture, wherein when the sensor clamp is closed around the wire, the wire passes through a central void defined by the ferrite cylinder portions extending through a central axis thereof, and wherein a gap is defined along a circumference of a cylinder formed by the ferrite cylinder portions; and

a semiconductor magnetic field sensor disposed within the gap, wherein the second output is a voltage output of the semiconductor magnetic field sensor.

5. The sensor of claim 4, wherein the voltage-sensing device comprises at least one metal cylinder portion disposed within the central void and through which the wire is disposed when the sensor clamp is closed around the wire, wherein the second output is an electrical connection to the at least one metal cylinder portion, whereby the wire is capacitively coupled to the second output.

6. The sensor of claim 5, wherein the at least one metal cylinder portion is a metal layer deposited on or affixed to at least one of the ferrite cylinder portions.

7. The sensor of claim 1, wherein the voltage-sensing device comprises a second wire inserted into the aperture, wherein the second output is an electrical connection to the second wire.

8. The sensor of claim 1, wherein the wire is a wire of a multi-conductor cable, and wherein the sensor further comprises:

a plurality of semiconductor magnetic field sensors integrated in the clamp body and disposed circumferentially around the aperture, whereby at least some of the semiconductor magnetic field sensors are located at differing positions with respect to the conductors of the multi-conductor cable including the wire when the clamp body is closed around the multi-conductor cable, wherein individual ones of the plurality of semiconductor magnetic field sensors provide corresponding outputs indicative of the properties of currents in conductors of the multi-conductor that further differ due to the differing positions.

9. A sensor for sensing an electric potential on a wire of a power distribution system and a current passing through the wire, the sensor comprising:

a sensor clamp body including a pair of handles disposed at a proximal end thereof and a hinge mechanism coupling the pair of handles, so that compressing the pair of handles opens an aperture at a distal end of the sensor clamp body for receiving the wire, and wherein the hinge mechanism includes a restoring spring to close the aperture around the wire when the pair of handles is released;

a current-sensing device disposed within the aperture and comprising at least one ferrite cylinder portion disposed within the aperture and a semiconductor magnetic field sensor disposed within a gap formed between ends of the at least one ferrite cylinder portion;

a voltage-sensing device integrated in the sensor clamp body and comprising a metal layer deposited on or affixed to at least one of the ferrite cylinder portions, wherein the voltage-sensing device has a first terminal for providing the second output and a second terminal; and

a selector circuit coupled to the voltage-sensing device for selecting between a measurement mode and a calibration mode, wherein in the calibration mode, the selector circuit couples the first terminal and the second terminal of the voltage-sensing device to a current source that causes a calibration current of predetermined magnitude to be conducted through the voltage-sensing device and to a current-measuring circuit that measures the first output of the current-sensing device to obtain a current measurement calibration value when the selector circuit selects the calibration mode, and wherein when the selector circuit selects the measurement mode, the current-measuring circuit adjusts a value of the first output in conformity with the current measurement calibration value.

10. The sensor of claim 9, wherein the wire is a wire of a multi-conductor cable, and wherein the sensor further comprises:

a plurality of semiconductor magnetic field sensors integrated in the clamp body and disposed circumferentially around the aperture, whereby at least some of the semiconductor magnetic field sensors are located at differing positions with respect to conductors of the multi-conductor cable including the wire when the clamp body is closed around the multi-conductor cable, wherein individual ones of the plurality of semiconductor magnetic field sensors provide corresponding outputs indicative of the properties of currents in conductors of the multi-conductor that further differ due to the differing positions.

11. A method for sensing an electric potential on a wire of a power distribution system and a current passing through the wire, the sensor comprising:

securing a clamp body of a sensor around the wire by compressing and releasing a pair of handles disposed at a proximal end of the clamp body to open and close an aperture formed at a distal end of the sensor clamp body, wherein the aperture receives the wire;

generating a first indication of the current passing through the wire by measuring a magnitude of magnetic flux through the aperture by a current-sensing device disposed within the clamp body;

generating a second indication of the electric potential of the wire by electrostatically coupling the wire to a voltage-sensing device disposed within the aperture proximate the wire;

selecting between a calibration mode and a measurement mode in a circuit connected to the current-sensing device;

responsive to selecting the measurement mode, first measuring a first magnitude of a first magnetic field generated by current conducted in the wire using an output of the current-sensing device;

responsive to selecting the measurement mode, second measuring at least one of a second magnitude or phase of an electrostatic field generated by the wire by measuring a voltage of the voltage-sensing device;

responsive to selecting the calibration mode, conducting a calibration current of predetermined magnitude through the voltage-sensing device and third measuring a second magnitude of a second magnetic field generated by the predetermined current in the voltage-sensing device using the output of the sensing element to obtain a current measurement calibration value; and

correcting a result of the first measuring in conformity with the current measurement calibration value.

12. The method of claim 11, wherein the generating the second indication comprises measuring an electrostatic potential on a second wire inserted into the aperture.

13. The method of claim 11, wherein the generating the first indication of the current passing through the wire comprises measuring the magnitude of magnetic flux in a ferrite cylinder disposed around the wire and secured within the clamp body, wherein the ferrite cylinder is opened when the handles are compressed and closed when the handles are released.

14. The method of claim 13, further comprising forming the ferrite cylinder around the wire by providing multiple cylindrical ferrite portions within the clamp body, whereby the securing places the multiple cylindrical ferrite portions together to form the ferrite cylinder.

15. The method of claim 13, wherein the generating the first indication of the current passing through the wire comprises:

concentrating the magnetic flux in a gap formed by the portions of the ferrite cylinder such that the portions do not complete a circumference of the ferrite cylinder around the wire; and

generating an output voltage or current from a semiconductor magnetic field sensor disposed within the gap.

16. The method of claim 13, wherein the generating the second indication comprises measuring an electrostatic potential on a metal layer deposited on or affixed to at least one of the portions of ferrite cylinder.

17. The method of claim 11, wherein the generating the second indication comprises measuring an electrostatic potential on a metal layer deposited on or affixed to the ferrite cylinder.