Simplified edge-lit backlight system

• US 9,063,264 B2
• Filed: 02/02/2010
• Issued: 06/23/2015
• Est. Priority Date: 02/09/2009
• Status: Active Grant

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Boyd, Gary T., Wang, Qingbing
• Primary Examiner(s): Merlin, Jessica M
• Application Number:
  US13/148,382
• Publication Number:
  US 20110310332A1
• Time in Patent Office: 1,967 Days
• Field of Search: 349/62, 349/64, 349/65, 362606-607, 362/616, 362/617, 362/620
• US Class Current: 1/1
• CPC Class Codes: G02B 6/0053 Prismatic sheet or layer; Brightness enhancement element, sheet or layer
• CPC Class Codes: G02F 1/133607 the light controlling member including light directing or refracting elements, e.g. prisms or lenses

Abstract

A backlight system includes an extended area light guide (120) and crossed first (128) and second (130) prismatic recycling films. The light guide provides a first light distribution that has a maximum luminance at a first polar angle, e.g., from 70 to 90 degrees, relative to the optical axis (116) of the system. The recycling films provide a second light distribution. No diffuser film is provided between the light guide and the recycling film disposed nearest the light guide. Instead, light is specularly transmitted from the output surface (120a) of the light guide to the input surface (128a) of the recycling film nearest the light guide. The recycling films comprise prisms having refractive indices tailored to provide the second light distribution with a maximum luminance at a polar angle of 10 degrees or less. The prisms preferably have a refractive index from 1.63 to 1.76. Related methods and articles are also disclosed.

Claims

1. A backlight system having an optical axis, comprising:

an extended area light guide having an output surface and a side surface;

one or more light sources disposed to emit light into the light guide through the side surface, the light guide providing a first light distribution from the output surface, the first light distribution having a maximum luminance at a first polar angle relative to the optical axis; and

a first and second prismatic recycling film, each having an input surface and an output surface, the first prismatic recycling film being disposed between the second prismatic recycling film and the light guide, the first and second recycling films being rotated azimuthally with respect to each other in a substantially crossed orientation, and the first and second prismatic recycling films providing a second light distribution from the output surface of the second recycling film;

wherein light is specularly transmitted from the output surface of the light guide to the input surface of first recycling film;

wherein the first prismatic recycling film comprises first prisms and the second prismatic recycling film comprises second prisms, the first and second prisms having refractive indices tailored to provide the second light distribution with a maximum luminance at a second polar angle relative to the optical axis, the second polar angle being no more than 10 degrees;

wherein the first polar angle is at least 60 degrees; and

wherein the first and second prisms have refractive indices at a wavelength of 550 nm in a range from 1.63 to 1.76.

2. The system of claim 1, wherein the first prisms are disposed at the output surface of the first recycling film, and the second prisms are disposed at the output surface of the second recycling film.

3. The system of claim 1, wherein the first and second prisms have refractive indices at a wavelength of 550 nm in a range from 1.65 to 1.75.

4. The system of claim 3, wherein the first and second prisms have refractive indices at a wavelength of 550 nm in a range from 1.67 to 1.73.

5. The system of claim 1, wherein the system includes no diffuser film between the output surface of the light guide and the input surface of the first recycling film.

6. The system of claim 1, wherein the output surface of the light guide is adjacent the input surface of the first recycling film.

7. The system of claim 1, wherein the output surface of the light guide contacts the input surface of the first recycling film.

8. The system of claim 1, wherein light travels only through air when propagating from the output surface of the light guide to the input surface of the first recycling film.

9. The system of claim 1, wherein the first polar angle is at least 70 degrees.

10. The system of claim 9, wherein the first polar angle is in a range from 75 to 85 degrees.

11. The system of claim 1, wherein the one or more light sources comprises a plurality of discrete light sources arranged along the side surface of the light guide.

12. The system of claim 11, wherein the first recycling film is oriented such that the first prisms extend substantially perpendicular to the side surface of the light guide.

13. The system of claim 1, wherein the second recycling film comprises a matte coating.

14. The system of claim 1, wherein the input surface of the second recycling film is non-smooth to provide light scattering.

15. The system of claim 14, wherein the input surface of the first recycling film is smooth.

16. The system of claim 1, wherein the second recycling film includes a reflective polarizer.