Locking electrical receptacle

• US 9,065,207 B2
• Filed: 04/15/2011
• Issued: 06/23/2015
• Est. Priority Date: 03/14/2008
• Status: Active Grant

• Current Assignee: Zonit Structured Solutions, LLC
• Original Assignee: Zonit Structured Solutions, LLC
• Inventors: Chapel, Steve, Pachoud, William
• Primary Examiner(s): Abrams, Neil
• Application Number:
  US13/088,234
• Publication Number:
  US 20110312207A1
• Time in Patent Office: 1,530 Days
• Field of Search: 439/346, 439/102, 439/258, 439/268
• US Class Current: 1/1
• CPC Class Codes: H01R 13/20 Pins, blades, or sockets shaped, or provided with separate member, to retain co-operating parts together
• CPC Class Codes: H01R 13/627 Snap or like fastening
• CPC Class Codes: H01R 13/639 Additional means for holding or locking coupling parts together, after engagement, e.g. separate keylock, retainer strap
• CPC Class Codes: H01R 13/652 with earth pin, blade or socket
• CPC Class Codes: H01R 43/26 for engaging or disengaging the two parts of a coupling device structural association with two-part coupling device H01R13/629

Abstract

Locking electrical receptacles and methods for selectively securing an electrical connection. One or more prongs of an electrical plug may be engaged by a clamping element disposable between a clamping configuration and a release configuration. A release mechanism accessible to a user when the electrical connection between a receptacle and plug is established may dispose the clamping mechanism in the release configuration. The clamping element may include a first and second portion that undergo relative movement to impart a shear force on the one or more prongs retained by the clamping mechanism. Furthermore, a strain relief mechanism may be provided to release the plug at a predetermined level of force by moving the clamping element deflectable portion (188) to a release configuration.

Claims

1. An apparatus for use in securing an electrical connection, said electrical connection being formed by a mating structure including prongs of a male assembly and receptacles of a female assembly, wherein said electrical connection is broken by withdrawal of said prongs from said receptacles, said apparatus comprising:

a housing having a front surface defining an interface area between said male assembly and female assembly;

a clamping element disposed within said housing and moveable between a clamping configuration and a release configuration, wherein said clamping element holds said mating structure in a connected state in said clamping configuration;

a manual release mechanism, operatively engaged with said clamping element, wherein said release mechanism comprises a manual release member that can be manually operated by a user from an exterior of said housing to move said clamping element to said release configuration; and

a strain release member separate from said manual release member and responsive to a withdrawal force acting on said mating structure to urge withdraw of said prong from said receptacle that exceeds a predetermined value to move said mating structure to said release configuration, free from destruction of said housing, and wherein said strain release member resists movement of said mating structure to said release configuration when said withdrawal force is less than said predetermined value.

2. An apparatus according to claim 1, wherein said strain release member comprises a resilient element that responds when said withdrawal force exceeds said predetermined value so as to allow said mating structure to move to said release configuration.

3. An apparatus according to claim 2, wherein said resilient element has an effective spring rate value.

4. An apparatus according to claim 3, wherein said effective spring rate value at least partially determines said predetermined value of said withdrawal force.

5. An apparatus according to claim 3, wherein said resilient element comprises at least one of coordinating inclined planes and steps, coordinating wings and slots, a coil spring, a leaf spring, and a pneumatic spring.

6. An apparatus according to claim 5, wherein said resilient element engages said prong when said mating structure is in the clamping configuration and said withdrawal force is less than said predetermined value.

7. An apparatus according to claim 6, wherein said housing comprises a first housing portion and a second housing portion, wherein when said withdrawal force is greater than said predetermined value, said second housing portion moves with respect to said first housing portion a distance sufficient to engage said clamping element so as to dispose said clamping element in said release configuration.

8. An apparatus according to claim 7, wherein said relative movement comprises axial movement in relation to an axis of one of said prongs.

9. An apparatus according to claim 8, wherein said second housing portion operatively engages said resilient element by way of a rigid member extending from said second housing portion, wherein a first end of said rigid member is fixed with respect to said second housing portion when said second housing portion is moved with respect to said first housing portion such that a second end of said rigid member engages said clamping element.

10. An apparatus according to claim 9, wherein said rigid member comprises a pull rod.

11. An apparatus according to claim 10, wherein said pull rod extends away from said interface and is accessible from an exterior of said housing by a user to dispose said clamping element in said release configuration absent the application of a force acting to withdrawal said prong from said receptacle.

12. A method of use of a locking electrical receptacle device, comprising:

providing a manual release member that can be manually operated by a user from an exterior of a housing of said electrical receptacle device to release mating structure of said locking receptacles, said mating structure including prongs of a male assembly and receptacles of an female assembly;

first applying a withdrawal force to said mating structure less than a predetermined force value;

retaining, in response to said first applying, said mating structure in mating engagement;

second applying a withdrawal force to said mating structure greater than said predetermined force value;

releasing, in response to said second applying and free from manual operation of said manual release member, said mating structure from said mating engagement, said releasing being free from destruction of said housing wherein said releasing comprises;

overcoming a biasing force applied to a first housing portion and a second housing portion of said housing by a resilient element;

displacing said first housing portion; and

engaging a clamping element in response to said displacing to dispose said clamping element in said release configuration.

13. The method according to claim 12, wherein said second housing portion is operatively associated with a rigid member extending from said second portion to said clamping member, such that said rigid member is displaceable along with said displacement of said second portion relative to said first portion.