Isolated dynamic current converters

• US 9,065,321 B2
• Filed: 12/24/2012
• Issued: 06/23/2015
• Est. Priority Date: 12/22/2011
• Status: Active Grant

• Current Assignee: Sentient Energy Technology LLC
• Original Assignee: Varentec Incorporated (KOCH Industries Incorporated)
• Inventors: Divan, Deepakraj M., Prasai, Anish, Chen, Hao
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US13/726,524
• Publication Number:
  US 20130201733A1
• Time in Patent Office: 911 Days
• Field of Search: 363/65, 363/84, 363/89, 363/95, 363/97, 363/98, 363/157, 363/159, 363/163, 363/164, 363/165, 363/170, 363/171, 363/34, 363/37
• US Class Current: 1/1
• CPC Class Codes: H02M 1/0043 Converters switched with a phase shift, i.e. interleaved non-isolated DC/DC converters H02M3/1586
• CPC Class Codes: H02M 1/126 using passive filters
• CPC Class Codes: H02M 3/33576 having at least one active switching element at the secondary side of an isolation transformer
• CPC Class Codes: H02M 5/00 Conversion of ac power input into ac power output, e.g. for change of voltage, for change of frequency, for change of number of phases
• CPC Class Codes: H02M 5/225 comprising two stages of AC-AC conversion, e.g. having a high frequency intermediate link
• CPC Class Codes: H02M 7/02 Conversion of ac power input into dc power output without possibility of reversal
• CPC Class Codes: H02M 7/23 arranged for operation in parallel H02M7/2176 takes precedence
• CPC Class Codes: H02M 7/42 Conversion of dc power input into ac power output without possibility of reversal
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage
• CPC Class Codes: H02M 7/493 the static converters being arranged for operation in parallel

Abstract

Isolated Dynamic-Current (“Dyna-C”) converters are converters that convert incoming 3-phase AC or DC power to a mix of DC and AC power via an isolation link. In various embodiments, the isolation link is a high-frequency isolation transformer. Isolated Dyna-C converters may provide a high-frequency galvanic isolation and are able to convert three-phase AC power to three-phase AC power, or three-phase AC power to DC and vice versa. The topology is minimal and the costs are low. Isolated Dyna-C converters provide fast current responses and keep the losses low by using a simplified two-stage conversion and providing a magnetizing current that is dynamically controllable and tailored to the load. An isolated Dyna-C converter may synthesize currents at its input or output ports with an arbitrary phase that is relative to the grid or load voltages, thereby enabling a full independent control over the active and reactive power at its ports.

Claims

1. A dynamic current apparatus of interfacing between a set of AC or DC power sources and loads comprising:

a first converter comprising a first set of switches;

a transformer coupled to the first converter, wherein a DC magnetizing current in the transformer serving as an energy storage for transferring power is regulated to a reference value to compensate for losses; and

a second converter coupled to the transformer, the second converter comprising a second set of switches;

wherein an input of the first converter is an input of the dynamic current apparatus, an output of the second converter is an output of the dynamic current apparatus, a power flow between the first converter and the second converter is bi-directional.

2. The dynamic current apparatus of claim 1, wherein only two stages of power conversion is required.

3. The dynamic current apparatus of claim 1, wherein the transformer is a high frequency transformer.

4. The dynamic current apparatus of claim 1, wherein the DC magnetizing current is used to regulate an input current or an output current to the reference value with an arbitrary magnitude, frequency, and phase.

5. The dynamic current apparatus of claim 1, further comprising a control module, wherein the control module generates a set of switching signals to regulate the first set of switches and the second set of switches.

6. The dynamic current apparatus of claim 5, wherein the control module includes a leakage management algorithm for driving a first current in a bridge of the first converter to decrease and a second current in a bridge of the second converter to increase simultaneously, a sum of the first current and the second current equals to a magnetizing current of the transformer.

7. The dynamic current apparatus of claim 6, wherein the first converter applies a negative voltage across the transformer and the second converter applies a positive voltage across the transformer to reverse a voltage polarity across a leakage inductance of the transformer.

8. The dynamic current apparatus of claim 5, wherein the first set of switches are regulated to control a magnetizing current of the transformer.

9. The dynamic current apparatus of claim 8, wherein the control module generates the set of switching signals based on a voltage of a load, an active power of the load, and a reactive power of the load.

10. The dynamic current apparatus of claim 1, further comprising a third converter comprising a third set of switches, and a third bridge coupled to the transformer, wherein the transformer is a three-winding transformer.

11. The dynamic current apparatus of claim 10, wherein the first converter is coupled to a first phase of the power source, the second converter is coupled to a second phase of the power source, and the third converter is coupled to a third phase of the power source, a current of the first converter is in quadrature with a voltage of the first converter, a current of the second converter is in quadrature with a voltage of the second converter, and a current of the third converter is in quadrature with a voltage of the third converter.

12. The dynamic current apparatus of claim 1, wherein a power source is an AC power source, wherein a load is a DC load.

13. The dynamic current apparatus of claim 1, wherein a power source is an AC power source, wherein a load is an AC load.

14. The dynamic current apparatus of claim 1, wherein a power source is a DC power source, wherein a load is an AC load.

15. The dynamic current apparatus of claim 1, wherein the load is a balanced three-phase AC load and the second converter comprises three legs.

16. The dynamic current apparatus of claim 1, wherein the load is an unbalanced three-phase AC load and the second converter comprises four legs.

17. The dynamic current apparatus of claim 1, further comprising an input filter comprising a capacitor and an inductor.

18. The dynamic current apparatus of claim 1, wherein a switch of the first set of switches and the second set of switches is an IGBT with a series connected diode.

19. A method of using a dynamic current apparatus, comprising:

coupling the dynamic current apparatus to a power source;

coupling the dynamic current apparatus to a load;

wherein the dynamic current apparatus comprises;

a first converter comprising a first set of switches;

a transformer coupled to the first converter; and

a second converter coupled to the transformer, the second converter comprising a second set of switches;

wherein the first converter is coupled to the power source, and the second converter is coupled to the load, and a power flow between the first converter and the second converter is bi-directional;

coupling a second dynamic current apparatus to the power source; and

coupling the second dynamic current apparatus to the load;

wherein the second dynamic current apparatus comprises a third converter coupled to a second transformer, and a fourth converter coupled to the second transformer, the third converter is coupled to the power source and the fourth converter is coupled to the load, the first converter and the third converter are coupled in parallel, and the second converter and the fourth converter are coupled in series.

20. The method of claim 19, wherein the dynamic current apparatus further comprises a third converter coupled to a second transformer, wherein the third converter is coupled to the power source, further comprising phase staggering the first converter and the third converter.

21. A method of using a dynamic current apparatus, comprising:

coupling the dynamic current apparatus to a power source; and

coupling the dynamic current apparatus to a load;

wherein the dynamic current apparatus comprises;

a first converter comprising a first set of switches;

a transformer coupled to the first converter, wherein a DC magnetizing current in the transformer serving as an energy storage for transferring power is regulated to a reference value to compensate for losses; and

a second converter coupled to the transformer, the second converter comprising a second set of switches;

wherein the first converter is coupled to the power source, and the second converter is coupled to the load, and a power flow between the first converter and the second converter is bi-directional.