Locking gate device

• US 9,066,376 B2
• Filed: 03/13/2013
• Issued: 06/23/2015
• Est. Priority Date: 03/14/2012
• Status: Active Grant

• Current Assignee: Microwave Materials Technologies, Inc.
• Original Assignee: Microwave Materials Technologies, Inc.
• Inventors: Kimrey, Harold Dail Jr., Cunningham, Gregory Eugene
• Primary Examiner(s): JOERGER, KAITLIN S
• Application Number:
  US13/799,861
• Publication Number:
  US 20130243560A1
• Time in Patent Office: 832 Days
• Field of Search: 414/217, 414/939, 251/203, 251/204, 251/195, 251/327, 251/197
• US Class Current: 1/1
• CPC Class Codes: A23L 3/01 using microwaves or dielectric heating
• CPC Class Codes: A23L 3/02 by heating materials in packages which are progressively transported, continuously or stepwise, through the apparatus
• CPC Class Codes: A23V 2002/00 Food compositions, function of food ingredients or processes for food or foodstuffs
• CPC Class Codes: A61B 90/70 Cleaning devices specially adapted for surgical instruments
• CPC Class Codes: A61L 2/04 Heat A61L2/08 takes precedence
• CPC Class Codes: A61L 2/12 Microwaves
• CPC Class Codes: A61L 2202/21 Pharmaceuticals, e.g. medicaments, artificial body parts
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: A61L 2202/26 Textiles, e.g. towels, beds, cloths
• CPC Class Codes: B65B 55/06 by heat
• CPC Class Codes: H01L 21/67201 characterized by the construction of the load-lock chamber
• CPC Class Codes: H05B 6/68 for monitoring or control
• CPC Class Codes: H05B 6/70 Feed lines
• CPC Class Codes: H05B 6/78 Arrangements for continuous movement of material
• CPC Class Codes: H05B 6/782 wherein the material moved is food
• CPC Class Codes: H05B 6/80 Apparatus for specific applications stoves or ranges F24C7/02

Abstract

A locking gate device suitable for selectively blocking the flow of fluid and/or articles through a pair of openings defined by two spaced-apart members is provided. The spaced-apart members may be opposing walls or flanges of two adjacent processing chambers or vessels in a pressurized heating system. The locking gate device includes a gate assembly that is movable within a gate-receiving space defined between opposed sealing surfaces of the spaced-apart members. The gate assembly comprises a pair of sealing plates and a drive member shiftable relative to the sealing plates. As the drive member is shifted between a retracted position and an extended position, a pair of bearings disposed between the sealing plates and the drive member forces the sealing plates outwardly to contact the sealing surfaces of the spaced-apart members. This substantially blocks the flow-through openings defined by one or both sealing surfaces and restricts flow therethrough.

Claims

1. A locking gate device comprising:

a pair of spaced apart fixed members presenting opposing sealing surfaces and defining a gate-receiving space between said sealing surfaces, wherein each of said fixed members defines a flow-through opening circumscribed by one of said sealing surfaces, wherein said flow-through openings are substantially aligned with one another,

wherein a first of said fixed members defines a first of said flow-through openings, and wherein said first flow-through opening separates a first pressurized zone from said gate receiving space,

wherein a second of said fixed members defines a second of said flow-through openings, and wherein said second flow-through opening separates a second pressurized zone from said gate receiving space;

a gate assembly shiftable within said gate-receiving space between a closed position where said gate assembly substantially blocks said flow-through openings and an open position where said gate assembly does not substantially block said flow-through openings,

wherein said gate assembly comprises a pair of spaced apart sealing plates and a drive member disposed between said sealing plates, wherein when said gate assembly is in said closed position said drive member is shiftable relative to said sealing plates between a retracted position and an extended position,

wherein said gate assembly further comprises at least one pair of bearings disposed between said sealing plates, wherein shifting of said drive member from said retracted position to said extended position causes said bearings to force said sealing plates apart from one another and into a sealed position where said sealing plates engage said opposing sealing surfaces, wherein shifting of said drive member from said extended position to said retracted position allows said sealing plates to retract towards one another and into an unsealed position where said sealing plates are disengaged from said opposing sealing surfaces;

an equilibration valve configured to selectively connect, via a fluid connection, said first pressurized zone and said second pressurized zone and operable to equalize pressures between said first and second pressurized zones while said gate assembly is in said sealed position; and

a separate one-way valve located between said first pressurized zone and said gate receiving space or between said gate-receiving space and said second pressurized zone, wherein said one-way valve is operable to prevent substantial transfer of incompressible fluids between said first pressurized zone and said second pressurized zone when said gate assembly is in said open position.

2. The device of claim 1, wherein each of said sealing plates comprising a resilient seal member for engaging said sealing surfaces when said sealing plate is in said sealed position.

3. The device of claim 1, wherein said sealing plates are biased towards said unsealed position.

4. The device of claim 3, wherein said gate assembly further comprises at least one spring for biasing said sealing plates towards said unsealed position.

5. The device of claim 1, wherein said gate assembly comprises at least 3 pairs of bearings disposed between said sealing plates.

6. The device of claim 1, wherein one of said pair of bearings is disposed between said drive member and one of said sealing plates, said sealing plate further comprising a bearing slot extending along at least a portion of the surface of said sealing plate configured to permit contact between said one bearing and the surface of said sealing plate as said drive member moves within said gate receiving space.

7. The device of claim 6, wherein said bearing slot is a ramp oriented at an inclined angle.

8. The device of claim 1, wherein one or more of said bearings is physically coupled to said drive member and/or said at least one of said sealing plates.

9. The device of claim 8, wherein said drive member further comprises at least one housing configured to receive one of said pair of bearings.

10. The device of claim 1, wherein said locking gate device is configured for use in a pressurized chamber configured to be operated at a pressure of at least 10 psig.

11. The device of claim 1, wherein said locking gate device is configured for use in a liquid-filled chamber configured to be operated at a pressure of at least 15 psig.

21. The locking gate device of claim 1, further comprising an automated control system for controlling each of the equilibration valve and the gate assembly.

12. A method for moving one or more articles within a pressurized system, said method comprising:

(a) passing one or more articles from a first pressurized process zone to a second pressurized process zone through a flow-through opening;

(b) shifting a pair of movable plates into said opening;

(c) moving said plates apart from one another to thereby seal said plates against a pair of opposed sealing surfaces that at least partially define said opening, wherein the pair of sealed plates substantially isolates said first and said second process zones from one another;

(d) creating a pressure differential of at least 15 psig across the pair of sealed plates;

(e) depressuring at least one of said first and second process zones to equalize the pressure across the pair of sealed plates;

(f) moving said plates toward one another to thereby unseal said plates from said sealing surfaces;

(g) shifting said pair of plates out of said opening; and

(h) removing said articles from said second process zone back into said first process zone through said flow-through opening and/or inserting a new article into said second process zone through said flow-through opening,

wherein during said passing of step (a) and said removing of step (h) incompressible fluids are substantially prevented from transferring between the first and second pressurized zone using a separate one-way drive valve.

13. The method of claim 12, wherein at least a portion of said moving of said plates in step (c) is carried out by shifting a movable drive member between said pair of plates, wherein said drive member is coupled to at least one pair of bearings that contact and exert an outward pressure on said plates thereby moving said plates in opposite directions.

14. The method of claim 12, wherein the plates are physically coupled to one another and biased in an unsealed position.

15. The method of claim 12, further comprising, during said creating of step (d) and/or said depressuring of step (e), moving the articles from said second process zone to a third process zone through a second flow-through opening, wherein said removing of step (h) includes inserting a new article into said second process zone.

16. The method of claim 15, wherein said third process zone has a higher pressure than said first process zone.

17. The method of claim 16, wherein said creating of step (d) includes opening a first equalization valve fluidly connecting said second process zone and said third process zone, wherein said depressuring of step (e) includes closing said first equalization valve and opening a second equalization valve fluidly connecting said first process zone and said second process zone.

18. The method of claim 16, wherein said first process zone is a thermalization zone, said second process zone is a pressure adjustment chamber, and said third process zone is a microwave heating zone, wherein said articles comprise foodstuffs, medical fluids, or medical instruments.

19. The method of claim 12, wherein said articles are processed in said second processing zone and removed back into said first processing zone during said removing of step (h).

20. The method of claim 12, wherein said first and second process zones are liquid-filled process zones.