Determining the order of devices in a downhole string

• US 9,068,442 B2
• Filed: 05/13/2010
• Issued: 06/30/2015
• Est. Priority Date: 05/13/2010
• Status: Active Grant

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Golla, Christopher, Marsh, Laban
• Primary Examiner(s): Benlagsir, Amine
• Application Number:
  US13/265,975
• Publication Number:
  US 20120170409A1
• Time in Patent Office: 1,874 Days
• Field of Search: 367/81, 367/82
• US Class Current: 1/1
• CPC Class Codes: E21B 47/09 Locating or determining the position of objects in boreholes or wells , e.g. the position of an extending arm; Identifying the free or blocked portions of pipes
• CPC Class Codes: E21B 47/12 Means for transmitting measuring-signals or control signals from the well to the surface, or from the surface to the well, e.g. for logging while drilling
• CPC Class Codes: H04L 12/10 Current supply arrangements

Abstract

A string of subs includes a controller sub. The controller sub includes a first end, a second end, a controller, a first controller bus coupled to the controller, the first controller bus exiting at the first end of the controller sub, and a second controller bus coupled to the controller, the second controller bus being separate from the first controller bus, the second controller bus exiting at the second end of the controller sub. The string of subs also includes a first measuring sub and a second measuring sub. A process, running on a computer, discovers that the first measuring sub is connected to the first controller bus, discovers that the second measuring sub is connected to the first controller bus, determines that the first measuring sub is physically closer to the controller sub than the second measuring sub, and use the fact that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling the operation of the string of subs.

Claims

1. A method comprising:

assembling a string of subs, the string of subs comprising;

a controller sub, comprising;

a first end;

a second end;

a controller;

a first controller bus coupled to the controller of the controller sub, the first controller bus exiting at the first end of the controller sub; and

a second controller bus coupled to the controller of the controller sub, the second controller bus being separate from the first controller bus, the second controller bus exiting at the second end of the controller sub;

a first measuring sub; and

a second measuring sub;

discovering using the controller of the controller sub that the first measuring sub is connected to the first controller bus;

discovering using the controller of the controller sub that the second measuring sub is connected to the first controller bus;

determining that the first measuring sub is physically closer to the controller sub than the second measuring sub; and

using the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling an operation of the string of subs,

wherein said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub comprises;

imposing a voltage on the first controller bus by the controller sub while leaving the first controller bus in an open loop configuration,

measuring a first voltage across the first controller bus at the first measuring sub,

measuring a second voltage across the first controller bus at the second measuring sub, and

determining that the first voltage is greater than the second voltage by directly comparing the first voltage to the second voltage.

2. The method of claim 1 further comprising:

attaching the string of subs at an attachment to a subsurface exploration device selected from a group of subsurface exploration devices consisting of a drill string, a wired drillpipe, a coiled tubing, and a wireline;

determining which end of the controller sub is closer to the attachment; and

using the determination of which end of the controller sub is closer to the attachment to determine which of the first measuring sub and the second measuring sub is closer to the attachment.

3. The method of claim 2 wherein said determining which end of the controller sub is closer to the attachment comprises:

rotating the string of subs in a known direction from a surface location;

detecting a direction of rotation of the controller sub; and

said determining which end of the controller sub is closer to the attachment from the known direction of rotation of the string of subs and the direction of rotation of the controller sub.

4. The method of claim 2 wherein said determining which end of the controller sub is closer to the attachment comprises:

discovering using the controller of the controller sub that a first device for communicating with surface equipment is attached to the first controller bus; and

, in response;

determining that the first end of the controller sub is closer to the attachment.

5. The method of claim 1 wherein said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub further comprises:

sending a current down the first controller bus by the controller sub toward the first measuring sub and the second measuring sub;

measuring a first current flowing in the first controller bus at a first point where the first measuring sub connects to the first controller bus;

measuring a second current flowing in the first controller bus at a second point where the second measuring sub connects to the first controller bus;

determining that the first current is greater than the second current and,

in response, making the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub.

6. The method of claim 1 wherein said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub further comprises:

opening a switch in the first controller bus to disconnect devices that are further away from the controller sub than the first measuring sub from the first controller bus;

attempting and failing to contact the second measuring sub via the first controller bus and, in response;

making the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub.

7. The method of claim 1 wherein said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub further comprises:

sending a signal from the controller sub down the first controller bus;

detecting the signal at the first measuring sub before the signal is detected at the second measuring sub; and

, in response;

making the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub.

8. The method of claim 1 wherein:

the first measuring sub comprises a first weight-on-bit measuring device; and

the second measuring sub comprises a second weight-on-bit measuring device.

9. The method of claim 1 wherein:

the first measuring sub comprises a first reamer with a first measuring device for measuring a weight on the first reamer;

the second measuring sub comprises a second reamer with a second measuring device for measuring the weight on the second reamer;

and wherein using the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling the operation of the string of subs comprises;

using the weight on the first reamer and the weight on the second reamer to make decisions regarding a drilling process.

10. An apparatus comprising:

a string of subs comprising;

a controller sub, comprising;

a first end;

a second end;

a controller;

a first controller bus coupled to the controller of the controller sub, the first controller bus exiting at the first end of the controller sub; and

a second controller bus coupled to the controller of the controller sub, the second controller bus being separate from the first controller bus, the second controller bus exiting at the second end of the controller sub;

a first measuring sub; and

a second measuring sub;

a computer, said computer programmed to perform a process, wherein the process comprising;

discover that the first measuring sub is connected to the first controller bus;

discover that the second measuring sub is connected to the first controller bus;

determine that the first measuring sub is physically closer to the controller sub than the second measuring sub; and

use the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling an operation of the string of subs,

wherein said to determine that the first measuring sub is physically closer to the controller sub than the second measuring sub comprises;

imposing a voltage on the first controller bus by the controller sub while leaving the first controller bus in an open loop configuration,

measuring a first voltage across the first controller bus at the first measuring sub,

measuring a second voltage across the first controller bus at the second measuring sub; and

determining that the first voltage is greater than the second voltage by directly comparing the first voltage to the second voltage.

11. The apparatus of claim 10 wherein:

the computer is one of a group of computers consisting of a microprocessor in the controller, the microprocessor in the controller sub, a surface computer coupled to the controller, and a remote real time operating center coupled to the surface computer through a network.

12. The apparatus of claim 10 further comprising:

a subsurface exploration device, selected from a group of subsurface exploration devices consisting of a drill string, a wired drillpipe, a coiled tubing, and a wireline, coupled to the string of subs at an attachment;

the process further comprising;

determining which end of the controller sub is closer to the attachment; and

using the determination of which end of the controller sub is closer to the attachment to determine which of the first measuring sub and the second measuring sub is closer to the attachment.

13. The apparatus of claim 12 wherein, when said determining which end of the controller sub is closer to the attachment comprises:

rotating the string of subs in a known direction from a surface location;

detecting a direction of rotation of the controller sub; and

said determining which end of the controller sub is closer to the attachment from the known direction of rotation of the string of subs and the direction of rotation of the controller sub.

14. The apparatus of claim 12 wherein, when said determining which end of the controller sub is closer to the attachment comprises:

discovering using the controller of the controller sub that a first device for communicating with surface equipment is attached to the first controller bus; and

, in response;

determining that the first end of the controller sub is closer to the attachment.

15. The apparatus of claim 10 wherein said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub further comprises:

sending a current down the first controller bus by the controller sub toward the first measuring sub and the second measuring sub;

measuring a first current flowing in the first controller bus at a first point where the first measuring sub connects to the first controller bus;

measuring a second current flowing in the first controller bus at a second point where the second measuring sub connects to the first controller bus;

determining that the first current is greater than the second current and, in response, making the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub.

16. The apparatus of claim 10 wherein, when said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub further comprises:

opening a switch in the first controller bus to disconnect devices that are further away from the controller sub than the first measuring sub from the first controller bus;

attempting and failing to contact the second measuring sub via the first controller bus; and

, in response;

making the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub.

17. The apparatus of claim 10 wherein, said determining that the first measuring sub is physically closer to the controller sub than the second measuring sub further comprises:

sending a signal from the controller sub down the first controller bus;

detecting the signal at the first measuring sub before the signal is detected at the second measuring sub; and

, in response;

making the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub.

18. The apparatus of claim 10 wherein:

the first measuring sub comprises a first weight-on-bit measuring device; and

the second measuring sub comprises a second weight-on-bit measuring device.

19. The apparatus of claim 10 wherein:

the first measuring sub comprises a first reamer with a first measuring device for measuring a weight on the first reamer;

the second measuring sub comprises a second reamer with a second measuring device for measuring the weight on the second reamer;

and wherein, when using the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling the operation of the string of subs, the process further comprising;

using the weight on the first reamer and the weight on the second reamer to make decisions regarding a drilling process.

20. An apparatus comprising:

a string of subs comprising;

a controller sub, comprising;

a first end;

a second end;

a controller;

a first controller bus coupled to the controller of the controller sub, the first controller bus exiting at the first end of the controller sub; and

a second controller bus coupled to the controller of the controller sub, the second controller bus being separate from the first controller bus, the second controller bus exiting at the second end of the controller sub;

a first measuring sub;

a second measuring sub;

a first reamer sub comprising a first weight-on-bit measuring device; and

a second reamer sub comprising a second weight-on-bit measuring device;

the controller of the controller sub programmed to perform a process, wherein the process comprising to;

discover that the first reamer sub is connected to the first controller bus;

discover that the second reamer sub is connected to the first controller bus;

determine that the first reamer sub is physically closer to the controller sub than the second reamer sub;

determine the first measuring sub is physically closer to the controller sub than the second measuring sub; and

use the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling drilling operations using the string of subs,

wherein said to determine the first measuring sub is physically closer to the controller sub than the second measuring sub comprising;

imposing a voltage on the first controller bus by the controller sub while leaving the first controller bus in an open loop configuration,

measuring a first voltage across the first controller bus at the first measuring sub, and

measuring a second voltage across the first controller bus at the second measuring sub;

determining that the first voltage is greater than the second voltage by directly comparing the first voltage to the second voltage.

21. The apparatus of claim 20, the process further comprising:

attaching the string of subs at an attachment to a subsurface exploration device selected from a group of subsurface exploration devices consisting of a drill string, a wired drillpipe, a coiled tubing, and a wireline;

determining which end of the controller sub is closer to the attachment by;

rotating the string of subs in a known direction from a surface location;

detecting a direction of rotation of the controller sub; and

said determining which end of the controller sub is closer to the attachment from the known direction of rotation of the string of subs and the direction of rotation of the controller sub.

22. A computer program, stored in a non-transitory computer-readable tangible medium, the computer program comprising executable instructions that cause a computer to:

discover that a first measuring sub, which is part of a string of subs including a controller sub and a second measuring sub, is connected to a first controller bus originating in the controller sub;

discover that the second measuring sub is connected to the first controller bus;

determine that the first measuring sub is physically closer to the controller sub than the second measuring sub; and

use the determination that the first measuring sub is physically closer to the controller sub than the second measuring sub in controlling an operation of the string of subs,

wherein said to determine that the first measuring sub is physically closer to the controller sub than the second measuring sub comprises;

imposing a voltage on the first controller bus by the controller sub while leaving the first controller bus in an open loop configuration,

measuring a first voltage across the first controller bus at the first measuring sub,

measuring a second voltage across the first controller bus at the second measuring sub, and

determining that the first voltage is greater than the second voltage by directly comparing the first voltage to the second voltage.

23. The computer program of claim 22, wherein the string of subs is attached at an attachment to a subsurface exploration device selected from a group of subsurface exploration devices consisting of a drill string, a wired drillpipe, a coiled tubing, and a wireline;

and the computer program further comprising executable instructions that cause the computer to;

determine which end of the controller sub is closer to the attachment by;

rotating the string of subs in a known direction from a surface location;

detecting a direction of rotation of the controller sub; and

said determining which end of the controller sub is closer to the attachment from the known direction of rotation of the string of subs and the direction of rotation of the controller sub.