Structure for protecting LED light source from moisture

• US 9,068,738 B2
• Filed: 12/20/2013
• Issued: 06/30/2015
• Est. Priority Date: 07/30/2012
• Status: Active Grant

• Current Assignee: Ultravision Technologies, LLC (Ultravision International Inc.)
• Original Assignee: Ultravision Technologies, LLC (Ultravision International Inc.)
• Inventors: Auyeung, David Siucheong
• Primary Examiner(s): Green, Tracie Y
• Application Number:
  US14/137,380
• Publication Number:
  US 20140112007A1
• Time in Patent Office: 557 Days
• Field of Search: 362/382, 362/234, 362/249.02, 362/500
• US Class Current: 1/1
• CPC Class Codes: F21V 31/00 Gas-tight or water-tight arrangements
• CPC Class Codes: G09F 9/33 being semiconductor devices, e.g. diodes

Abstract

A light emitting diode (LED) lighting assembly is disclosed. A first panel having a front surface with a protrusion extending therefrom is provided. A second panel is coupled to the first panel directly below the protrusion, wherein the second panel includes at least one LED. A third substantially transparent panel having a cavity formed therein is provided, wherein the cavity is sized to fit over the second panel, wherein the third panel includes a beveled edge that abuts the first panel at a joint directly below the protrusion, and wherein the protrusion and beveled edge are configured to direct moisture away from the joint.

Claims

1. A light emitting diode (LED) lighting assembly comprising:

a first panel having a first major surface and comprising a heat sink, wherein a back side of the lighting assembly includes portions of the first major surface of the first panel;

a second panel coupled to the first panel, wherein the second panel includes a plurality of LEDs; and

a third panel comprising a substantially transparent substrate, the third panel having a cavity formed therein, wherein the substantially transparent substrate comprises an upper surface facing away from the first panel and a plurality of optical elements protruding out of the upper surface of the substantially transparent substrate, wherein the cavity is sized to fit over the second panel, wherein the third panel abuts the first panel at a joint configured to direct moisture away from the joint, and wherein a front side of the lighting assembly includes portions of the upper surface of the substantially transparent substrate.

2. The LED lighting assembly of claim 1, wherein the substantially transparent substrate and the plurality of optical elements comprise different materials.

3. The LED lighting assembly of claim 1, wherein each of the plurality of optical elements is provided for each LED of the plurality of LEDs.

4. The LED lighting assembly of claim 1, wherein each of the plurality of optical elements comprises a plurality of lens elements.

5. The LED lighting assembly of claim 4, wherein the plurality of lens elements are designed to uniformly distribute the illumination from each of the plurality of LEDs across an external display surface.

6. The LED lighting assembly of claim 1, wherein each of the plurality of optical elements comprises a lens element disposed over each of the plurality of LEDs and an additional lens element disposed over the lens element.

7. The LED lighting assembly of claim 1, wherein each of the plurality of optical elements comprises a single multi-layered optical element.

8. The LED lighting assembly of claim 1, further comprising:

a first protrusion and a second protrusion extending from a second major surface of the first panel, the second major surface being the opposite surface to the first major surface; and

a plurality of fins extending from the first major surface of the first panel.

9. The LED lighting assembly of claim 1, further comprising:

a power supply enclosure disposed over the first major surface of the first panel, the power supply enclosure configured to comprise a power supply capable of supplying power to the plurality of LEDs.

10. The LED lighting assembly of claim 9, further comprising:

a mounting plate disposed over the first panel, wherein the power supply enclosure is mounted over the mounting plate; and

an adjustable mounting bracket configured to couple the lighting assembly to a billboard and/or a support member, wherein the adjustable mounting bracket is attached to the mounting plate.

11. The LED lighting assembly of claim 1, wherein the heat sink comprises a first fin, a second fin, and a third fin, wherein the first fin extends perpendicular to the first major surface of the first panel, wherein the third fin extends at an non-perpendicular angle to the first major surface of the first panel, and wherein the first fin is oriented at an acute angle to the third fin.

12. The LED lighting assembly of claim 11, wherein the first fin is parallel to the second fin and the first fin and the second fin are both not parallel to the third fin.