Thermal gradient fluid header for multiple heating and cooling systems

• US 9,068,757 B2
• Filed: 07/06/2009
• Issued: 06/30/2015
• Est. Priority Date: 07/03/2008
• Status: Active Grant

• Current Assignee: Weston IP LLC
• Original Assignee: Weston IP LLC
• Inventors: Weston, Jeffrey A.
• Primary Examiner(s): CIRIC, LJILJANA V
• Application Number:
  US12/459,724
• Publication Number:
  US 20100012290A1
• Time in Patent Office: 2,185 Days
• Field of Search: 165/205, 165/208, 165/210, 165/211, 165/218, 165/219, 165/220, 165/221, 62/98, 621/18, 621/60, 621/88, 622/386
• US Class Current: 1/1
• CPC Class Codes: F24D 11/0221 combined with solar energy
• CPC Class Codes: F24D 2200/11 Geothermal energy
• CPC Class Codes: F24D 2200/12 Heat pump
• CPC Class Codes: F24D 2200/14 Solar energy
• CPC Class Codes: F24D 2200/24 Refrigeration
• CPC Class Codes: F24D 3/02 with forced circulation, e.g. by pumps pump constructions F04
• CPC Class Codes: F24F 2005/0025 using heat exchange fluid storage tanks
• CPC Class Codes: F24F 2011/0006 using low temperature external supply air to assist cooling
• CPC Class Codes: F24F 3/06 characterised by the arrangements for the supply of heat-exchange fluid for the subsequent treatment of primary air in the room units
• CPC Class Codes: F24F 5/0003 Exclusively-fluid systems
• CPC Class Codes: Y02B 10/20 Solar thermal
• CPC Class Codes: Y02B 10/40 Geothermal heat-pumps
• CPC Class Codes: Y02B 10/70 Hybrid systems, e.g. uninterruptible or back-up power supplies integrating renewable energies
• CPC Class Codes: Y02B 30/12 Hot water central heating systems using heat pumps
• CPC Class Codes: Y02B 30/52 Heat recovery pumps, i.e. heat pump based systems or units able to transfer the thermal energy from one area of the premises or part of the facilities to a different one, improving the overall efficiency

Abstract

Apparatus and method for heating/cooling buildings and other facilities. An elongate pipe filled with water or other fluid medium forms a thermal gradient header having temperature zones that are progressively warmer towards one end and cooler towards the other. Multiple heating/cooling systems are connected to the header so as to draw fluid from zones that are closest in temperature to the optimal intake temperature of each system, and to discharge fluid back to the header at zones that are closest to the temperature to the optimal output temperature of each system, allowing each heating/cooling system to take advantage of the thermal output of other systems. The pipe forming the thermal gradient header may be routed back and forth in the facility to define a series of legs containing the different temperature zones. A boiler or other source may supply makeup heat to the thermal gradient header, and excess heat may be sent from the header to a ground field or other thermal reservoir for later use.

Claims

1. An apparatus for supplying heating and cooling in a facility, said apparatus comprising:

an elongate thermal gradient header that contains a fluid at temperatures progressing from relatively high towards a first end of said elongate thermal gradient header to relatively low towards a second end of said elongate thermal gradient header; and

,

a plurality of heating/cooling systems that circulate said fluid from said elongate thermal gradient header and that discharge said fluid back to said elongate thermal gradient header, said plurality of heating/cooling systems including;

at least one heating system that supplies heat from said elongate thermal gradient header to said facility, said at least one heating system in turn comprising;

at least one pump that circulates said fluid through said at least one heating system;

an intake in fluid communication with said elongate thermal gradient header at a location that is disposed towards said first end of said elongate thermal gradient header via which said fluid is drawn from said header by said at least one pump at a relatively higher temperature, and

an outlet in fluid communication with said elongate thermal gradient header at a location that is disposed towards said second end of said elongate thermal gradient header via which said fluid is discharged to said header by said at least one pump at a relatively lower temperature; and

at least one cooling system that absorbs heat from said facility to said elongate thermal gradient header, said at least one cooling system in turn comprising;

at least one pump that circulates said fluid through said at least one cooling system;

an intake in fluid communication with said elongate thermal gradient header at a location that is disposed towards said second end of said elongated thermal gradient header via which said fluid is drawn by said at least one pump from said header at a relatively lower temperature; and

,

an outlet in fluid communication with said elongate thermal gradient heater at a location disposed towards said first end of said elongate thermal gradient header via which said fluid is discharged to said header by said at least one pump at a relatively higher temperature.

2. The apparatus of claim 1, wherein said fluid contained in said elongate thermal gradient header is water.

3. The apparatus of claim 1, wherein said heating/cooling systems are selected from the group consisting of:

heat pumps;

air handling units;

air conditioning units;

refrigeration units;

water heaters;

ice plants; and

combinations thereof.

4. The apparatus of claim 1, further comprising:

means connected to said thermal gradient header for providing makeup heat as necessary.

5. The apparatus of claim 4, wherein said means for providing makeup heat comprises:

a boiler heat exchanger.

6. The apparatus of claim 1, further comprising:

means connected to said thermal gradient header for rejecting excess heat as necessary.

7. The apparatus of claim 6, wherein said means for rejecting excess heat comprises:

a fluid cooler.

8. The apparatus of claim 6, wherein said means for rejecting excess heat comprises:

a thermal reservoir from which heat may be recovered during a subsequent period of operation.

9. The apparatus of claim 8, wherein said thermal reservoir comprises:

a ground source thermal field.

10. The apparatus of claim 1, wherein said elongate thermal gradient header comprises:

multiple legs defined by runs of said elongate thermal gradient header routed within said facility.

11. The apparatus of claim 10, wherein said multiple legs of said elongate thermal gradient header comprise, progressively:

a hot water leg;

a warm water leg;

a cool water leg; and

a chilled water leg.

12. The apparatus of claim 10, wherein said runs of said elongate thermal gradient header are routed back and forth between a mechanical room and distribution areas of said facility.

13. The apparatus of claim 11, further comprising:

a plurality of pumps associated with said plurality heating/cooling systems, that each circulate said fluid from one leg of said header, through said associated system, and back to another leg of said header.

14. The apparatus of claim 13, further comprising:

a plurality of intake and discharge lines connecting said plurality heating/cooling systems to said header, through which said fluid is circulated by said plurality pumps.

15. The apparatus of claim 14, further comprising:

one or more crossover lines that interconnect said plurality intake and discharge lines, so that said fluid can be selectively circulated through said plurality heating/cooling systems without being drawn from and discharged to said thermal gradient header.

16. The apparatus of claim 14, further comprising:

one or more control valves that are selectively operable to allow said plurality pumps associated with said plurality heating/cooling systems to drawn from and discharge to different one of said multiple legs of said thermal gradient header depending on operating conditions of said plurality heating/cooling systems.

17. A method for supplying heating and cooling in a facility, said method comprising the steps of:

providing an elongate thermal gradient header that contains a fluid at temperatures progressing from relatively high towards a first end of said elongate thermal gradient header to relatively low towards a second end of said elongate thermal gradient header; and

,

circulating said fluid from said elongate thermal gradient header to a plurality of heating/cooling systems and back to said elongate thermal gradient header, each of said heating/cooling systems comprising at least one pump that draws and discharges said fluid from and to said elongate thermal gradient header, the step of circulating said fluid including;

drawing said fluid at a relatively higher temperature from said elongate thermal gradient header to a heating system that supplies heat from said header to said facility, via an intake in fluid communication with said elongate thermal gradient header at a location that is disposed towards said first end of said elongate thermal gradient header, and then discharging said fluid at a relatively lower temperature from said heating system to said elongate thermal gradient header, via an outlet in fluid communication with said elongate thermal gradient header at a location that is disposed towards said second end of said elongate thermal gradient header; and

,

drawing said fluid at a relatively lower temperature from said elongate thermal gradient header to a cooling system that absorbs heat from said facility to said header, via an intake in fluid communication with said elongate thermal gradient header at a location that is disposed towards said second end of said elongate thermal gradient header, and then discharging said fluid at a relatively higher temperature from said cooling system to said elongate thermal gradient header, via an outlet in fluid communication with said elongate thermal gradient header at a location that is disposed towards said first end of said elongate thermal gradient header.

18. The method of claim 17, wherein said fluid is water.

19. The method of claim 17, wherein the step of providing said thermal gradient header further comprises:

routing said elongate thermal gradient header within a facility so as to define multiple legs of said elongate thermal gradient header.

20. The method of claim 19, wherein the step of providing fluid from said thermal gradient header to said plurality of heating/cooling systems comprises:

drawing fluid from supply legs of said header using pumps that are associated with said plurality heating/cooling systems;

circulating said fluid through said plurality heating/cooling systems; and

discharging said fluid from said plurality heating/cooling systems back to receiving legs of said header.

21. The method of claim 20, wherein the step of supplying said fluid to the plurality of heating/cooling systems further comprises the step of:

selectively operating one or more control valves so as to allow said plurality heating/cooling systems to draw from/discharge to different legs of said thermal gradient header, depending on operating conditions of said plurality heating/cooling systems.