Method and device for examining an exhaust gas sensor

• US 9,068,937 B2
• Filed: 08/18/2009
• Issued: 06/30/2015
• Est. Priority Date: 08/18/2008
• Status: Expired due to Fees

• Current Assignee: Continental Automotive GmbH (Continental AG)
• Original Assignee: Continental Automotive GmbH (Continental AG)
• Inventors: Kilinc, Muammer, Walde, Tim
• Primary Examiner(s): Macchiarolo, Peter
• Assistant Examiner(s): HULS, NATALIE F
• Application Number:
  US13/059,587
• Publication Number:
  US 20110146379A1
• Time in Patent Office: 2,142 Days
• Field of Search: 73/10.6, 73 2331- 2333, 73 2801- 2806, 204/401, 204424-426, 205/783.6, 205/784, 205/784.5, 205/785.5
• US Class Current: 1/1
• CPC Class Codes: F01N 2560/026 for measuring or detecting NOx
• CPC Class Codes: G01N 27/4175 Calibrating or checking the analyser

Abstract

A first voltage (V1) is detected between an auxiliary pump electrode and a reference electrode of an exhaust gas sensor, and a target diagnosis value (SDIAG) is determined as a function of the detected first voltage (V1). A measured current (Im) is detected between a measurement electrode and a second main pump electrode of the exhaust gas sensor, said measured current being set up as the pump current by regulating a second voltage between the measurement electrode and the reference electrode to a pre-defined voltage. An actual diagnosis value (IDIAG) is determined as a function of the detected measured current (Im). An error (ERR) of the exhaust gas sensor is recognized depending on the target diagnosis value (SDIAG) and the actual diagnosis value (IDIAG).

Claims

1. A method for testing an exhaust gas sensor having a first chamber, a second chamber, a first diffusion barrier separating the first and second chambers, and a second diffusion barrier forming a gas inlet of the first chamber, the first chamber having first main pump electrode, the second chamber having a measuring electrode and an auxiliary pump electrode, and a second main pump electrode and a reference electrode being disposed outside of the first and second chambers, said method comprising:

sensing a first voltage as a predefined voltage between the auxiliary pump electrode and the reference electrode;

determining a set point diagnostic value as a function of the sensed first voltage multiplied by a predefined factor and adding a predefined shift value to the resulting value, wherein the predefined shift value is determined as a function of a calibration of the exhaust gas sensor;

sensing a measuring current between the measuring electrode and the second main pump electrode, the measuring current being set as a pump current by adjusting a second voltage between the measuring electrode and the reference electrode to the predefined voltage, and determining an actual diagnostic value as a function of the sensed measuring current; and

detecting a fault in the exhaust gas sensor as a function of the set point diagnostic value and the actual diagnostic value.

2. The method of claim 1, wherein the detecting a fault comprises detecting contamination of the exhaust gas sensor as the fault if an oxygen concentration assigned to the actual diagnostic value in the second chamber is lower by at least a predefined first absolute value or factor than an oxygen concentration assigned to the set point diagnostic value in the second chamber.

3. The method of claim 1, wherein the detecting a fault comprises detecting detachment of a protective layer from the measuring electrode as the fault if an oxygen concentration assigned to the actual diagnostic value in the second chamber is larger by at least a predefined second absolute value or factor than an oxygen concentration assigned to the set point diagnostic value in the second chamber.

4. The method of claim 1, further comprising sensing a further pump current between the first main pump electrode and the second main pump electrode, wherein the set point diagnostic value is determined as a function of the sensed further pump current.

5. The method of claim 4, wherein at least one of the predefined factor and the predefined shift value are selected as a function of the sensed further pump current.

6. The method of claim 1, wherein the predefined voltage is a constant voltage.

7. The method of claim 6, wherein the set point diagnostic value and the actual diagnostic value are related to current at the constant voltage.

8. A device for testing an exhaust gas sensor,

the exhaust gas sensor having

a first chamber,

a second chamber,

a first diffusion barrier separating the first and second chambers, and

a second diffusion barrier forming a gas inlet of the first chamber,

the first chamber having a first main pump electrode and the second chamber has a measuring electrode and an auxiliary pump electrode, and

a second main electrode and a reference electrode being disposed outside of the first and second chambers,

the device being configured to:

sense a first voltage as a predefined voltage between the auxiliary pump electrode and the reference electrode and

determine a set point diagnostic value as a function of the sensed first voltage multiplied by a predefined factor and the resulting value being added to a predefined shift value, wherein the predefined shift value is determined as a function of a calibration of the exhaust gas sensor,

sense a measuring current between the measuring electrode and the second main pump electrode, the measuring current being set as a pump current by adjusting a second voltage between the measuring electrode and the reference electrode to the predefined voltage, and

determine an actual diagnostic value as a function of the sensed measuring current, and detect a fault in the exhaust gas sensor as a function of the set point diagnostic value and the actual diagnostic value.

9. The device of claim 8, wherein the predefined voltage is a constant voltage.

10. The device of claim 9, wherein the set point diagnostic value and the actual diagnostic value are related to current at the constant voltage.

11. A method for testing an exhaust gas sensor having a first chamber, a second chamber, a first diffusion barrier separating the first and second chambers, and a second diffusion barrier forming a gas inlet of the first chamber, the first chamber having first main pump electrode, the second chamber having a measuring electrode and an auxiliary pump electrode, and a second main pump electrode and a reference electrode being disposed outside of the first and second chambers, said method comprising:

sensing a first voltage as a predefined voltage between the auxiliary pump electrode and the reference electrode;

determining a set point diagnostic value based at least in part on a first current between the measuring electrode and the second main pump electrode at the first voltage;

sensing a measuring current between the measuring electrode and the second main pump electrode, the measuring current being set as a pump current by adjusting a second voltage between the measuring electrode and the reference electrode to the predefined voltage;

determining an actual diagnostic value as a function of the sensed measuring current; and

detecting a fault in the exhaust gas sensor as a function of the set point diagnostic value and the actual diagnostic value.