Starter system
First Claim
1. A starter system comprising:
- a starter configured and arranged to be controlled by an electronic control unit, the starter further comprising;
a motor coupled to a circuit;
a primary plunger moveably coupled to a pinion;
a first solenoid assembly comprising a plunger-return biasing member and at least two solenoid windings including a first set of solenoid windings and a second set of solenoid windings;
the at least two solenoid windings at least partially circumscribing the primary plunger and configured and arranged to electromagnetically couple with and move the primary plunger to a position and to substantially retain the primary plunger in a position;
a secondary solenoid assembly comprising a third set of solenoid windings at least partially circumscribing a secondary plunger, the secondary plunger being configured and arranged to electrically couple with a set of secondary solenoid assembly contacts; and
at least two power isolation switches configured and arranged to be controlled by the electronic control unit, the at least two power isolation switches comprising a first switch configured and arranged to enable current to flow through the first set of solenoid windings and a second switch configured and arranged to be operated independently from the first switch to enable current to flow through the second set of solenoid windings and the third set of solenoid windings; and
wherein current can flow through the second set of solenoid windings and the third set of solenoid windings irrespective of the position of the primary plunger.
7 Assignments
0 Petitions
Accused Products
Abstract
Some embodiments of the invention provide a starter system including a starter, capable of being in communication with an electronic control unit. The starter can include a motor coupled to a circuit and a pinion including a plunger, and a plurality of solenoid assemblies including a plurality of biasing members. The plurality of solenoid assemblies can include at least one solenoid winding capable of moving the plunger, and at least one solenoid assembly capable of holding the plunger, and at least one solenoid assembly capable of controlling current flow to the motor. Some embodiments include a first switch coupled to the circuit that is capable of being activated by the plunger to control current flowing to at least a portion of the circuit. Some embodiments include at least two power isolation switches capable of controlling a current flow within the circuit.
18 Citations
20 Claims
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1. A starter system comprising:
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a starter configured and arranged to be controlled by an electronic control unit, the starter further comprising; a motor coupled to a circuit; a primary plunger moveably coupled to a pinion; a first solenoid assembly comprising a plunger-return biasing member and at least two solenoid windings including a first set of solenoid windings and a second set of solenoid windings; the at least two solenoid windings at least partially circumscribing the primary plunger and configured and arranged to electromagnetically couple with and move the primary plunger to a position and to substantially retain the primary plunger in a position; a secondary solenoid assembly comprising a third set of solenoid windings at least partially circumscribing a secondary plunger, the secondary plunger being configured and arranged to electrically couple with a set of secondary solenoid assembly contacts; and at least two power isolation switches configured and arranged to be controlled by the electronic control unit, the at least two power isolation switches comprising a first switch configured and arranged to enable current to flow through the first set of solenoid windings and a second switch configured and arranged to be operated independently from the first switch to enable current to flow through the second set of solenoid windings and the third set of solenoid windings; and wherein current can flow through the second set of solenoid windings and the third set of solenoid windings irrespective of the position of the primary plunger. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12)
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13. A starter system comprising:
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a starter configured and arranged to be controlled by an electronic control unit, the starter further comprising; a motor coupled to a circuit; a primary plunger configured and arranged to be controlled by the electronic control unit and moveably coupled to a pinion; wherein, in response to a signal from the electronic control unit, the primary plunger can be actuated to engage the pinion with a ring gear while the ring gear is coasting; a first solenoid assembly comprising a plunger-return biasing member and at least two solenoid windings including a first set of solenoid windings and a second set of solenoid windings; the at least two solenoid windings at least partially circumscribing the primary plunger and configured and arranged to electromagnetically couple with and move the primary plunger to a position and to substantially retain the primary plunger in a position; a secondary solenoid assembly comprising a third set of solenoid windings at least partially circumscribing a secondary plunger, the secondary plunger being configured and arranged to electrically couple with a set of secondary solenoid assembly contacts; and wherein the electronic control unit is configured and arranged to enable current to flow through the second set of solenoid windings and the third set of solenoid; and
wherein the electronic control unit is further configured and arranged to enable current to flow to the first set of solenoid windings independently from the current flow through the second set of solenoid windings and the third set of solenoid windingswherein the current flowing through the second set of solenoid windings and the third set of solenoid windings can occur irrespective of the position of the primary plunger. - View Dependent Claims (14, 15, 16, 17, 18, 19, 20)
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Specification