Linear actuator

• US 9,072,576 B2
• Filed: 12/03/2009
• Issued: 07/07/2015
• Est. Priority Date: 12/08/2008
• Status: Active Grant

• Current Assignee: Sunstar Incorporated (Hosei Gijuku Luxembourg SA)
• Original Assignee: Sunstar Incorporated (Hosei Gijuku Luxembourg SA)
• Inventors: Nishiura, Masahiro
• Primary Examiner(s): NGUYEN, TRAN N
• Application Number:
  US13/133,606
• Publication Number:
  US 20110239383A1
• Time in Patent Office: 2,042 Days
• Field of Search: 310/12.04, 310/12.31, 310 14- 15, 310/17, 15 221- 222
• US Class Current: 1/1
• CPC Class Codes: A61C 17/3445 Translation along the axis of the toothbrush handle
• CPC Class Codes: H02K 16/00 Machines with more than one rotor or stator machines for transmitting mechanical power from a driving shaft to a driven shaft and comprising structurally interrelated motor and generator parts H02K51/00; permanent magnet machines with multiple rotors or stators relatively rotated for vectorially combining the excitation fields or the armature voltages H02K21/029
• CPC Class Codes: H02K 33/02 with armatures moved one way by energisation of a single coil system and returned by mechanical force, e.g. by springs
• CPC Class Codes: H02K 33/12 with armatures moving in alternate directions by alternate energisation of two coil systems

Abstract

Provided is a linear actuator which is simple in structure, inexpensive to manufacture, in addition, has small magnetic leakage, and can provide a large inertial force without increasing the number of parts and weight.

The linear actuator is provided with an output shaft 12 which is supported on a supporting case 11 so as to linearly reciprocate freely, an elastic member 13 which biases the output shaft 12 toward a middle position of the linear reciprocation thereof, a permanent magnet 14 which is fixed to the output shaft 12, a coil 15 which linearly reciprocates the output shaft 12 by having a variable magnetic field act on the permanent magnet 14 and is fixed to the supporting case 11 such that the coil 15 faces one of magnetic poles of the permanent magnet 14, a yoke 16, which is composed of a magnetic material, has a midway portion tightly secured to the other magnetic pole of the permanent magnet 14, extends to the exterior of the coil 15 along the exterior of the permanent magnet 14 with a space from the permanent magnet 14, and has an end portion disposed close to the exterior of the coil 15, and power supply means for forming a variable magnetic field on the coil 15.

Claims

1. A linear actuator comprising:

an output member supported on a fixing-side member so as to linearly reciprocate freely;

an elastic member for biasing the output member to a middle position of the linear reciprocation;

a permanent magnet fixed to the output member;

a coil for linearly reciprocating the output member by having a variable magnetic field act on the permanent magnet, the coil being fixed to the fixing-side material such that the coil faces one of magnetic poles of the permanent magnet;

a yoke composed of a magnetic member, wherein the yoke having a midway portion secured to the other magnetic pole of the permanent magnet, and the yoke extending to the exterior of the coil that positioned along an exterior of the permanent magnet with a space from the permanent magnet, and the yoke having an end portion disposed on an exterior of the coil with an air-gap therebetween;

wherein the yoke, the permanent magnet and the coil capable of forming a magnetic circuit; and

power supplier means for forming a variable magnetic field on the coil,

wherein the output member is elastically supported by the elastic member with respect to the fixing-side member such that an inversional reciprocation of the output member is occurred while a linear reciprocation of the output member is occurred, said inversional reciprocation being generated by elastic deformation of the elastic member by the linear reciprocation, and said inversional reciprocation being a movement repeatedly carrying out a rotational movement that the output member rotates a predetermined degree of angle in a forward direction and then rotates the same degree of angle in a reverse direction.

2. The linear actuator according to claim 1, wherein a plurality of the permanent magnets are provided in the output member with a space between each of the permanent magnets and a plurality of the coils are provided corresponding to the plurality of the permanent magnets so that the plurality of the coils are synchronously driven by the power supplier means.

3. The linear actuator according to claim 1, wherein a pair of the permanent magnets are provided in the output member with a space between each of the permanent magnets so as to be coaxial with the output member and a pair of the coils are provided corresponding to the pair of the permanent magnets so as to be coaxial with the output member so that the pair of the coils are synchronously driven by the power supplier means.

4. The linear actuator according to claim 1,

wherein a magnetic path forming member is secured to one of the magnetic poles of the permanent magnet and the magnetic path forming member is disposed in a generally central portion of the circular coil with an air-gap therebetween;

wherein the yoke, the permanent magnet and the coil capable of forming a magnetic circuit.

5. An electric toothbrush comprising:

a casing serving as a handle;

the linear actuator according to claim 1 and disposed in the casing; and

a replacement brush removably attached to an end portion of the output member of the linear actuator, the end portion projecting from the casing to outside.

6. The linear actuator according to claim 1,

wherein generally plate-like circular spring members are used as the elastic members, each of the elastic members includes a circular inner circumferential portion and a circular outer circumferential portion which are concentrically arranged and a plurality of arm portions which connect the inner circumferential portion with the outer circumferential portion;

and both end portions of the arm portion are respectively connected to the inner circumferential portion and the outer circumferential portion such that one end portion of the arm portion is displaced a predetermined degree of angle from the other end portion in a same direction with respect to a circumferential direction;

the inner circumferential portions of the spring members are fixed to the yoke and the outer circumferential portions of the spring members are fixed to a fixing-side material.

7. The linear actuator according to claim 1,

wherein the elastic member is a generally plate-like circular spring member.