Pill counting and dispensing apparatus with self-calibrating dispenser

• US 9,072,652 B1
• Filed: 03/29/2013
• Issued: 07/07/2015
• Est. Priority Date: 03/29/2013
• Status: Active Grant

• Current Assignee: Innovation Associates Incorporated (Walgreens Boots Alliance Incorporated)
• Original Assignee: Innovation Associates Incorporated (Walgreens Boots Alliance Incorporated)
• Inventors: Balasubramanian, Prashanth, Boyer, Joseph H., Boyer, James, Jones, Mark, Mayes, Christopher, Plesko, George, Quigley, Edwin T. V., Scott, Joseph, Sienko, Joseph, Worthington, James, Yee, Alban
• Primary Examiner(s): WAGGONER, TIMOTHY R
• Application Number:
  US13/853,230
• Time in Patent Office: 830 Days
• US Class Current: 1/1
• CPC Class Codes: A61J 7/02 Pill counting devices
• CPC Class Codes: G06M 1/101 by electro-optical means
• CPC Class Codes: G06M 11/00 Counting of objects distributed at random, e.g. on a surface
• CPC Class Codes: G07F 11/005 Special arrangements for insuring that only one single article may be dispensed at a time
• CPC Class Codes: G07F 11/44 in which magazines the articles are stored in bulk
• CPC Class Codes: G07F 17/0092 for assembling and dispensing of pharmaceutical articles medical dispensers for private use, A61J7/00

Abstract

A self-contained pill dispenser is disclosed. A housing is provided and a hopper for containing a plurality of pills is supported by the housing. A transport tube receives pills from the hopper. The transport tube has a controllable aperture for facilitating or inhibiting delivery of pills to the transport tube. A microcontroller is also operatively connected to the hopper, the transport tube, and the input aperture. Optionally, a feed chute can be operatively connected between the hopper and the transport tube. The system can self-calibrate the mechanism for counting and dispensing pills by dynamically adjusting the input aperture based upon the stored information representative of the pulse width signal and the amplitude signal.

Claims

1. A method for counting and dispensing pills, the steps comprising:

a) providing a hopper for containing a plurality of pills;

b) providing a transport tube for receiving pills dispensed from said hopper, said transport tube comprising a detector mechanism for detecting light generated from a source of electromagnetic energy;

c) electrically connecting a microcontroller to said hopper, said transport tube, and said detector mechanism;

d) recording blockage times and determining a pulse width signal and an amplitude signal of said detector mechanism for pills due to height, width, and depth as said pills are counted;

e) classifying pill volumes between two predetermined thresholds as a single pill, volumes below the lower threshold of said two predetermined thresholds as pill fragments, and volumes above the upper threshold of said two predetermined thresholds as two pills; and

f) self-calibrating said dispenser dynamically based only on information representative of said pulse width signal and said amplitude signal as said pills are counted dependent upon said classifying step (e) that categorizes single pills and pill fragments.

2. The method for counting and dispensing pills in accordance with claim 1, wherein said microcontroller performs said recording step (d).

3. The method for counting and dispensing pills in accordance with claim 2, the steps further comprising:

f) disregarding extremely long and extremely short blockage times, relative to the remainder of said blockage times, prior to performing said recording step (d).

4. The method for counting and dispensing pills in accordance with claim 1, wherein said predetermined upper threshold and said predetermined lower threshold are one sigma above and one sigma below the peak of a bell-like distribution of calculated blockage times, respectively.

5. The method for counting and dispensing pills in accordance with claim 1, wherein said detector mechanism comprises a double IR photodetector row.

6. The method for counting and dispensing pills in accordance with claim 1, the steps further comprising providing a feed chute operatively connected between said hopper and said transport tube.