Fail safe point protector for needle safety flap

• US 9,072,827 B2
• Filed: 03/26/2012
• Issued: 07/07/2015
• Est. Priority Date: 03/26/2012
• Status: Active Grant

• Current Assignee: West Pharma. Services IL, Ltd. (West Pharmaceutical Services Incorporated)
• Original Assignee: Medimop Medical Projects Ltd. (West Pharmaceutical Services Incorporated)
• Inventors: Cabiri, Oz
• Primary Examiner(s): MENDEZ, MANUEL A
• Application Number:
  US13/429,840
• Publication Number:
  US 20130253434A1
• Time in Patent Office: 1,198 Days
• Field of Search: 604/93.01, 604/110, 604/116, 604/117, 604/162, 604/164.01, 604/164.04, 604/164.07, 604/164.08, 604/165.01, 604/165.02, 604/165.03, 604/165.04, 604/167.01, 604/171, 604/174, 604/177, 604/178, 604/181, 604/187, 604/191, 604/192, 604/197, 604/198, 604/263, 604/264, 604/272
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/1581 Right-angle needle-type devices
• CPC Class Codes: A61M 5/14244 adapted to be carried by the patient, e.g. portable on the body
• CPC Class Codes: A61M 5/158 Needles for infusions; Accessories therefor, e.g. for inserting infusion needles, or for holding them on the body
• CPC Class Codes: A61M 5/1626 Needle protectors therefor in combination with syringes A61M5/3202; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/3275 being connected to the needle hub or syringe by radially deflectable members, e.g. longitudinal slats, cords or bands
• CPC Class Codes: F04C 2270/0421 Controlled or regulated

Abstract

A method and device are disclosed for preventing a needle stick hazard in the event of a collapse of a protective needle flap of a portable drug pump. The device may include a needle guide, a secure space and/or a shield. A point of a needle is optionally deflected into a secure space upon collapse of the protective flap. The space may optionally be shielded. Optionally, the support linking the needle to the pump may pivot and/or translate. Optionally, there may be an exposing position wherein the needle protrudes through an opening in the flap. Optionally, the opening may be non-circular.

Claims

1. A device for preventing reexposure of a point of a needle projecting from a housing of an apparatus wearable by a recipient for delivering a drug to the recipient comprising:

a) a base of the housing, engaging skin of the recipient during injection;

b) a flap movably mounted to the base of the housing of the device, said flap having a protecting position in which said flap is pivoted away from the base and covers the point of the needle;

b) a secure space, and

c) a guide integrated into said flap, said guide positioned relative to the point of the needle such that upon collapse of said flap from the protecting position toward the base of the housing, said guide deflects the point into said secure space thereby preventing the reexposure of the point upon said collapse.

2. The device of claim 1, wherein in said protecting position, said guide is disposed at an incline to the needle.

3. The device of claim 2, wherein said incline is at an angle of between 5 and 85 degrees to the needle.

4. The device of claim 1, further comprising:

d) a clip shielding said secure space.

5. The device of claim 1, wherein after said collapse, said secure space is shielded by at least one of object selected from the group consisting of a clip, said flap, a joint between said flap and the housing.

6. The device of claim 1, further comprising:

d) a pivot linking the needle and the housing, said pivot positioned to rotate upon said deflecting.

7. The device of claim 1, further comprising:

d) a translating support linking the needle and the housing, said translating support positioned to translate upon said deflecting.

8. The device of claim 1, wherein said guide is positioned to bend the needle upon said deflecting.

9. The device of claim 1, wherein said guide includes a channel positioned to direct the point toward said secure space.

10. The device of claim 1, wherein said guide includes a barrier positioned to direct the point to said secure space.

11. The device of claim 1, wherein said flap is pivotally connected to the housing.

12. The device of claim 1, wherein said flap has an exposing position wherein the needle protrudes through an opening in said flap.

13. The device of claim 12, further comprising:

c) a biasing device for moving said flap from said exposing position to said protecting position.

14. The device of claim 12, wherein said opening is non-circular.

15. The device of claim 12, wherein in said protecting position, said opening is not aligned with the point.

16. A device for preventing reexposure of a point of a needle projecting from a housing of an apparatus wearable by a recipient for delivering a drug to the recipient comprising:

a) a base of the housing, engaging skin of the recipient during injection;

b) a flap movably mounted to the base of the housing of the device, said flap having;

i) an exposed position in which the flap is flush to the base of the housing and at least the point of the needle protrudes through an opening in said flap;

ii) a protecting position in which said flap is pivoted away from the base of the housing and covers the point and the point is not aligned with said opening;

iii) a collapsed position;

b) a secure space in said collapsed position, and

c) a guide integrated into said flap and positioned relative to the point of the needle such that upon movement of said flap from said protecting position toward the base of the housing into said collapsed position said guide deflects the point into said secure space thereby preventing the reexposure of the point upon said movement.

17. The device of claim 16, wherein in said protecting position, said guide is disposed at an incline to the needle.

18. The device of claim 17, wherein said incline is at an angle of between 5 and 85 degrees to the needle.

19. The device of claim 16, further comprising:

d) a clip shielding said secure space.

20. The device of claim 16, wherein after said collapse, said secure space is shielded by at least one of object selected from the group consisting of a clip, said flap, a joint between said flap and the housing.

21. The device of claim 16, further comprising:

d) a pivot linking the needle and the housing, said pivot positioned to rotate upon said deflecting.

22. The device of claim 16, further comprising:

d) a translating support linking the needle and the housing, said translating support positioned to translate upon said deflecting.

23. The device of claim 16, wherein said guide is positioned to bend the needle upon said deflecting.

24. The device of claim 16, wherein said guide includes a channel positioned to direct the point toward said secure space.

25. The device of claim 16, wherein said guide includes a barrier positioned to direct the point to said secure space.

26. The device of claim 16, wherein said flap is pivotally connected to the housing.

27. The device of claim 16, further comprising:

d) a biasing device for moving said flap from said exposing position to said protecting position.

28. The device of claim 16, wherein said opening is non-circular.

29. A method of preventing reexposure of a point of a needle projecting from an opening of a protective flap movably mounted to a housing of a portable injection apparatus upon collapse of the protective flap comprising:

a) covering the point of the needle after use of the apparatus by moving the protective flap from an exposed position in which the flap is flush to a base of the housing to a protecting position in which the flap is pivoted away from the base of the housing, and

b) deflecting the point into a secure space upon collapse of the protective flap from the protecting position toward the base of the housing, to prevent the reexposure of the point.

30. The method of claim 29, further comprising:

c) shielding said secure space.

31. The method of claim 29, further comprising:

c) pivoting needle around a needle support linking the needle and the housing upon said deflecting.

32. The method of claim 29, further comprising:

c) translating a needle support linking the needle and the housing upon said deflecting.

33. The method of claim 29, further comprising:

c) bending the needle upon said deflecting.

34. The method of claim 29, further comprising:

c) pivoting the protective flap from an exposing position wherein the needle protrudes through an opening in the protective flap to said protecting position.

35. A device for preventing a needle stick by a point of a needle projecting from a housing of an apparatus wearable by a recipient for delivering a drug to the recipient comprising:

a) a base of the housing, held against skin of the recipient during injection;

b) a flap movably mounted to the base of the housing of the apparatus;

c) a non-circular opening in said flap, the needle projecting through said non-circular opening when said flap is in an exposing position flush to the base of the housing, and

d) a biasing mechanism, biasing said flap away from the base of the housing to a protecting position in which said flap covers the point and said non-circular opening is not aligned with the point.