System and method for automatically adjusting gas sensor settings and parameters

• US 9,075,029 B2
• Filed: 01/31/2011
• Issued: 07/07/2015
• Est. Priority Date: 01/31/2011
• Status: Active Grant

• Current Assignee: Teledyne Detcon, Inc. (Teledyne Technologies Incorporated)
• Original Assignee: Scott Technologies, Inc. (3M Company)
• Inventors: Adami, Fatos, DeBlasio, Nicholas Anthony, McLendon, Byron Eugene, Mealy, Stephen Edwin Jr., Merkel, Keli Chalfant, Propst, Edward Russell Jr.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): ROY, PUNAM P
• Application Number:
  US13/018,039
• Publication Number:
  US 20120192623A1
• Time in Patent Office: 1,618 Days
• Field of Search: 702/107
• US Class Current: 1/1
• CPC Class Codes: G01D 18/002 Automatic recalibration G01D18/008 takes precedence
• CPC Class Codes: G01D 4/004 Remote reading of utility meters to a fixed location
• CPC Class Codes: G01N 33/0006 Calibrating gas analysers
• CPC Class Codes: G01N 33/0009 General constructional details of gas analysers, e.g. portable test equipment devices for withdrawing samples in the gaseous state G01N1/22
• CPC Class Codes: G01N 33/0031 comprising two or more sensors, e.g. a sensor array
• CPC Class Codes: G01N 33/007 Arrangements to check the analyser calibrating gas analysers G01N33/0006

Abstract

A system and method are disclosed including an automatic sensor excitation voltage adjustment feature, a multi-range concentration feature, and a single calibration feature. The automatic sensor excitation voltage adjustment feature may include a transmitter having an associated microprocessor that provides an initial voltage to an associated sensor. The sensor may include a microprocessor, and as the voltage changes a correction signal may be relayed from the sensor microprocessor to the transmitter microprocessor. The correction signal may be used by the transmitter microprocessor to adjust the voltage applied to the sensor. The multi-range concentration sensor feature may include an amplifier associated with the sensor/microprocessor to create gain settings used to optimize sensor resolution by changing a gain value associated with the sensor. This, in turn, enables a single sensor to be used for a variety of different concentration ranges, as desired by a user. The single calibration feature enables a sensor to be calibrated at a single gas concentration value, and thereafter be used for a variety of different concentration range applications. Other embodiments are described and claimed.

Claims

1. A system for detecting the presence of a gas, comprising:

a transmitter portion including a transmitter processor;

a sensor portion including a sensor processor, the sensor portion adapted to sense gas; and

a variable voltage supply associated with the transmitter portion and the sensor portion, the variable voltage supply including a plurality of potentiometers to enable coarse and fine voltage adjustment;

the sensor processor configured to communicate a required voltage to the transmitter processor, the transmitter processor configured to set at least one of the plurality of potentiometers to a default value to deliver an operating voltage corresponding to the required voltage to the sensor portion, the sensor processor further configured to measure an actual voltage received from the transmitter processor and to communicate the actual voltage to the transmitter portion, the transmitter processor further configured to compare the actual voltage to the required voltage and to adjust the operating voltage toward the required voltage.

2. The system of claim 1, the transmitter portion for transmitting information received from the sensor portion to a wired or wireless network.

3. The system of claim 2, the transmitter portion configured to transmit an identity of at least one sensed gas, and a concentration of the at least one sensed gas.

4. A method for adjusting sensor excitation voltage, comprising:

a sensor portion of a gas sensing system communicating a required voltage to a transmitter portion of the gas sensing system;

providing, at the transmitter portion, an operating voltage corresponding to the required voltage to the sensor portion by setting at least one of a plurality of potentiometers of a variable voltage power supply to a default value;

measuring, at the sensor portion, an actual voltage;

receiving, at the transmitter portion, a signal from the sensor portion indicating the actual voltage;

comparing, at the transmitter portion, the actual voltage to the operating voltage; and

automatically adjusting, at the transmitter portion, the operating voltage toward the required voltage.

5. The method of claim 4, comprising transmitting information received from the sensor portion to a wired or wireless network.

6. The method of claim 5, wherein the transmitted information includes an identity of at least one sensed gas, and a concentration of the at least one sensed gas.

7. A universal gas sensor/transmitter unit, comprising:

a transmitter portion having a recess configured to engage a sensor portion adapted to sense gas, the transmitter portion including a transmitter processor and at least one power supply circuit for providing adjustable power to the sensor portion when the sensor portion is engaged with the recess of the transmitter portion, the power supply circuit including a first potentiometer for coarse voltage adjustment and a second potentiometer for fine voltage adjustment, the first and second potentiometers controllable by the transmitter processor to automatically adjust the power supplied to the sensor portion;

the sensor portion including a sensor processor configured to communicate a required voltage to the transmitter processor, the transmitter processor configured to set at least one of the first and second potentiometers to a default value to deliver an operating voltage corresponding to the required voltage to the sensor portion, the sensor processor further configured to measure an actual voltage received from the transmitter portion and to communicate the actual voltage to the transmitter processor, the transmitter processor further configured to compare the actual voltage to the required voltage and to adjust the operating voltage toward the required voltage.

8. The universal gas sensor/transmitter unit of claim 7, the sensor processor having an associated memory, the memory including a value representative of an excitation voltage of the sensor portion.

9. The universal gas sensor/transmitter of claim 8, the memory containing operational history information for the sensor portion.

10. The universal gas sensor/transmitter of claim 7, the external surface geometry of the sensor portion having a recess for receiving a seal member to seal the external surface geometry of the sensor portion to the recess of the transmitter portion.