Heat treatment apparatus and method for manufacturing toner

• US 9,075,328 B2
• Filed: 01/31/2012
• Issued: 07/07/2015
• Est. Priority Date: 02/21/2011
• Status: Active Grant

• Current Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Original Assignee: Canon Kabushiki Kaisha (Canon Inc.)
• Inventors: Minagawa, Hironori, Mizo, Yuichi, Ohtsu, Takeshi, Hagiwara, Junichi, Tamura, Yasushi
• Primary Examiner(s): Gravini, Steven M
• Application Number:
  US13/984,243
• Publication Number:
  US 20130323638A1
• Time in Patent Office: 1,253 Days
• Field of Search: 343/71, 343/80, 343/81, 345/82, 345/97, 430/110.3, 430/137.1
• US Class Current: 1/1
• CPC Class Codes: B01J 19/26 Nozzle-type reactors, i.e. the distribution of the initial reactants within the reactor is effected by their introduction or injection through nozzles
• CPC Class Codes: B01J 2219/00119 Heat exchange inside a feeding nozzle or nozzle reactor
• CPC Class Codes: F26B 17/12 with movement performed solely by gravity , i.e. the material moving through a substantially vertical drying enclosure, e.g. shaft
• CPC Class Codes: F26B 17/16 the materials passing down a heated surface , e.g. fluid-heated closed ducts or other heating elements in contact with the moving stack of material F26B17/128 takes precedence
• CPC Class Codes: F26B 3/10 the gas or vapour carrying the materials or objects to be dried with it
• CPC Class Codes: G03G 9/0804 whereby the components are brought together in a liquid dispersing medium
• CPC Class Codes: G03G 9/0806 whereby chemical synthesis of at least one of the toner components takes place
• CPC Class Codes: G03G 9/0815 Post-treatment
• CPC Class Codes: G03G 9/0819 characterised by the dimensions of the particles
• CPC Class Codes: G03G 9/0827 characterised by their shape, e.g. degree of sphericity

Abstract

An object of the present invention is to suppress the increase of coarse particles due to the fusion of powder particles and reduce a ratio of particles that have been excessively spheroidized, when the powder particles are heat-treated. A heat treatment apparatus including a raw-material supply unit, a hot-air supply unit for heat-treating a raw material and a discharge portion for discharging the heat-treated powder particles, and supplying hot air toward a raw material to be supplied from the raw-material supply unit, wherein the hot-air supply unit has a first nozzle and a second nozzle which spread in the radial direction downward from an upstream side in a hot-air supply direction, the second nozzle is arranged in the inside of the first nozzle, the hot air passes through a space between the first nozzle and the second nozzle, and an air-flow adjustment unit section for rotating the supplied hot air spirally along an inner wall face of the apparatus is provided in an outlet portion of the hot-air supply unit.

Claims

1. A heat treatment apparatus for heat-treating powder particles containing a thermoplastic binder resin, comprising:

a raw-material supply unit for supplying the powder particles into the apparatus;

a hot-air supply unit for heat-treating the supplied powder particles; and

a discharge portion for discharging the heat-treated powder particles, the discharge portion being positioned in a downstream side of the raw-material supply unit and the hot-air supply unit,

wherein;

the raw-material supply unit is circularly provided so as to surround the hot-air supply unit at such a position as to be adjacent to an outer peripheral face of the hot-air supply unit, or at such a position as to be separated from the outer peripheral face in the horizontal direction,

from an outlet of the hot-air supply unit, hot air is supplied toward the powder particles which are supplied from the raw-material supply unit,

the hot-air supply unit has a first nozzle and a second nozzle which spread in a radial direction to the downstream side from an upstream side in a hot-air supply direction,

the second nozzle is arranged in the inside of the first nozzle, and

the hot air passes through a space between the inside of the first nozzle and the outside of the second nozzle,

and wherein;

the heat treatment apparatus further comprises an air-flow adjustment unit for rotating the supplied hot air spirally along an inner wall face of the apparatus, the air-flow adjustment unit being provided in an outlet portion of the hot-air supply unit.

2. The heat treatment apparatus according to claim 1, wherein a return portion which spreads the hot air in the radial direction is provided in a lower part of the second nozzle.

3. The heat treatment apparatus according to claim 1, wherein an adjustment unit is provided for rotating a flow of the powder particles to be supplied to the same direction of the hot air, in an outlet portion of the raw-material supply unit.

4. The heat treatment apparatus according to claim 1, wherein one or more cold-air supply units are provided in the downstream side of the hot-air supply unit and the raw-material supply unit, and in an upstream side of the discharge portion.

5. The heat treatment apparatus according to claim 4, wherein the cold-air supply unit supplies cold air along an inner peripheral face in the apparatus from an outer circumferential part of the apparatus, and in the same direction as the rotation direction of the hot air.

6. The heat treatment apparatus according to claim 1, wherein the discharge portion is provided in an approximately horizontal direction from an outer circumferential part of an inner wall of the apparatus so as to maintain rotation flow of the heat-treated powder particles.

7. A method for manufacturing a toner, comprising obtaining a toner by passing an operation of heat-treating powder particles containing a thermoplastic binder resin and a colorant, wherein

the toner has a weight average particle diameter of 4 μ

m or more but 12 μ

m or less, and

in the heat treatment operation, the heat treatment apparatus according to claim 1 is used.